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Wednesday, March 11, 2015

Four Decades of Data Used to Test 2016 Chevrolet Malibu

Recorded customer use drives durability testing for next-generation midsize sedan                             


DETROIT – Data collected over decades from across the globe is helping ensure the 2016 Chevrolet Malibu can handle the world’s worst roads even if the all-new midsize sedan never drives on them.
Data collection boxes are placed in cars in real-world driving conditions around the world. Since 1972, these devices have accurately recorded the harshness and frequency of every jounce, bump and shudder inflicted on the car on roads in the U.S., Russia, Saudi Arabia and developing markets.
 
“Although most Malibu owners will never put their car through similar abuse, we test all new vehicles in extreme climates, inclement weather and on punishing road surfaces,” said Dan Devine, Malibu validation engineer. “The 2016 Malibu is definitely up to these challenges.”

Tests like these ensured the current generation Malibu was dependable and durable, two qualities that in turn helped Malibu stand out from its rivals in important quality surveys, such as J.D. Power's Initial Quality Study and Vehicle Dependability Study.

General Motors engineers analyze the data to calculate the precise amount of damage potholes and other hazards create over 150,000 miles. Then the conditions are replicated at GM’s Milford Proving Ground in Michigan on three unique road courses, each riddled with simulated potholes of increasing severity. Engineers run preproduction cars through the course up to hundreds of times.

Additional validation and development tests include logging more than 1.5 million miles of driving in controlled environments and on open roads.

The 2016 Malibu also endured some harsh weather through drives in scorching Yuma, Ariz. – which averages 107 degree temperatures in July – and sub-zero cold of Northern Canada – which averages a low of -13 degrees in January. At the GM Technical Center in Warren, Mich., the Malibu put in several hours in the Climatic Wind Tunnel, where temperatures can be raised to 140 degrees or lowered to 40 degrees below zero.

The new Malibu also endures a battery of stationary and dynamic tests to simulate abuse well beyond the average lifetime of the car. These tests include:
  • A four-post vehicle test which balances each wheel on a hydraulic post that actuates the suspension at high frequency, accelerating the wear on bushings and dampers.
  • Door, hood and decklid slams speed up wear on hinges and latches.
  • Road durability testing includes extremes such as twist ditches, driveway angles, mud and gravel, high-speed tests, chatter bumps, Belgian blocks and salt spray.
The 2016 Chevrolet Malibu will be available late in 2015.

About Chevrolet


 Founded in 1911 in Detroit, Chevrolet is now one of the world's largest car brands, doing business in more than 115 countries and selling around 4.8 million cars and trucks a year. Chevrolet provides customers with fuel-efficient vehicles that feature engaging performance, design that makes the heart beat, passive and active safety features and easy-to-use technology, all at a value. More information on Chevrolet models can be found at www.chevrolet.com.

Monday, March 9, 2015

Recalls For March 9, 2015

Good Monday morning!  Thank you for visiting our blog. 

Today as usual the National Highway Traffic Safety Administration is continuing to pursue our interests by relentlessly finding safety issues and conditions that could cause injury or even death. 

Today's issues include wheel lug nuts that might break, electronics that could overheat, brake problems, exterior lights that might be impaired by water, improper bolt security on axles, exhaust fumes that might seep into a compartment, cracked steps, stalling engines, natural gas leaks, hood latches that might fail and more.

Please review the recalls.  If your vehicle is affected please have it repaired as soon as possible.

Have a great week!
        

Please click on the following NHTSA Campaign ID links to view the recall information.

NHTSA Campaign ID Number :
Manufacturer :
Jaguar Land Rover North America, LLC
Make / Model Years :
LAND ROVER / 2015
Subject :
Wheel Lug Nuts May Crack
NHTSA Campaign ID Number :
Manufacturer :
Daimler Trucks North America LLC
Make / Model Years :
FREIGHTLINER / 2015
Subject :
Incorrect Brake Boost Pump Switch
NHTSA Campaign ID Number :
Manufacturer :
Altec Industries Inc.
Make / Model Years :
ALTEC / 2011-2014
Subject :
Cylinder Base End Lug May Crack
NHTSA Campaign ID Number :
Manufacturer :
Hyundai Motor America
Make / Model Years :
HYUNDAI / 2015
Subject :
Water may Leak into Rear Combination Lamp Assembly
NHTSA Campaign ID Number :
Manufacturer :
Toyota Motor Engineering & Manufacturing
Make / Model Years :
TOYOTA / 2015
Subject :
Improperly Tightened Rear Axle Bolts
NHTSA Campaign ID Number :
Manufacturer :
Toyota Motor Engineering & Manufacturing
Make / Model Years :
TOYOTA / 2015
Subject :
Incorrect Tire Placard Information/FMVSS 110
NHTSA Campaign ID Number :
Manufacturer :
Altec Industries Inc.
Make / Model Years :
ALTEC / 2012-2014
Subject :
Short Circuit may Result in Module Overheating
NHTSA Campaign ID Number :
Manufacturer :
Keystone RV Company
Make / Model Years :
KEYSTONE / 2013-2015
Subject :
Quad Entry Step Failure
NHTSA Campaign ID Number :
Manufacturer :
Cruiser RV
Make / Model Years :
CRUISER RV / 2016
Subject :
Opening Slide Floor May Expose Owners to Fumes
NHTSA Campaign ID Number :
Manufacturer :
Daimler Trucks North America LLC
Make / Model Years :
FREIGHTLINER / 2014-2015
Subject :
Corrosion of Fuel Hoses may Result in CNG Leak
NHTSA Campaign ID Number :
Manufacturer :
PACCAR Incorporated
Make / Model Years :
PETERBILT / 2009-2015
Subject :
Improperly Torqued Tie Rod Clamp
NHTSA Campaign ID Number :
Manufacturer :
Chrysler (FCA US LLC)
Make / Model Years :
DODGE / 2012-2013
JEEP / 2012-2013
Subject :
Fuel Pump Relay may Fail Resulting in Stall
NHTSA Campaign ID Number :
Manufacturer :
Nissan North America, Inc.
Make / Model Years :
NISSAN / 2013-2015
Subject :
Secondary Hood Latch may Bind and not Latch

Friday, March 6, 2015

Elio Engine Goes Through Paces



The Elio three wheeled vehicle allegedly goes into production in 2016.  The engine is a fresh design that was specifically designed for the Elio.  The vehicle is a new vehicle classification in many states as an autocycle.  It's a two passenger completely enclosed vehicle.  A driver sits in front with a passenger sitting behind the driver in a rear seat.

The three cylinder engine pictured here is going through testing before it goes into production.  It will placed in the vehicle with either a manual or automatic transmission.

The vehicle will be manufactured in the United States.  Estimated price is $6800 with front-wheel-drive, air bags, stability control, anti-lock brakes, a/c, radio, power window and power lock.  The manufacturer is targeting 84 mpg.      


Click Link To View The Test:  Elio Engine Undergoes Tests


Wednesday, March 4, 2015

Dr. Gizmo Column

"Dr. Gizmo"
By Phil Arendt

No Code For Troubled Air Bags 
Question 1
Our 2010 Chevy Impala is showing that our air bags need service.  My dealer mechanic says he doesn’t get a code.  We have to bring it in again.  Shouldn’t he be able to find a code?  B.S., email

Answer 1
Yes and No.  If the air bag system is working properly a malfunction code should pop up when your technician performs tests.  The issue might be that the air bag control module has a fault.  The result is what you have experienced. 

The control module knows there is a fault and turned on the light indicating trouble.  It just does not know the source of the trouble resulting in no malfunction code.  More tests should determine why.

Collision Damage Causes Leaky Transmission 
Question 2
Several months ago I was in an accident with my 2008 Chevrolet Uplander with an automatic transmission and 3.9-engine.  My body shop repaired the body damage and they replaced parts in the driver’s side suspension and drive shaft.  Since the repair, fluid leaks from the transmission on the driver’s side where they replaced the axle drive shaft. 

I’ve returned to the body shop.  Three times, they have replaced the seal on the shaft.  It was still leaking so when I returned the third time they installed a seal from the factory.  They were confident a factory seal would fix the trouble.  It did not.  Now they want me to take the van to another shop that specializes in transmission repairs.

So far I have not had to pay for any of the extra work, but inconvenience is a big problem.  What could be wrong?  K.N.W., email

Answer 2
I’m sorry to hear of your plight.  It’s possible that there is a defect in the new axle shaft.  It’s also possible the body shop installed an incorrect shaft.  Perhaps, the seal is incorrect.  It’s also possible there is an issue inside the transmission where there is too much play in the output shaft that connects to the axle shaft.  There might be a small crack in the case where the seal mounts in the transmission. 

While this issue undoubtedly has caused much inconvenience it is a good idea to give a shop that specializes in transmission repairs a shot on curing the trouble. 

Make sure to contact your insurance company about the issue before you take the vehicle to the next shop.

Parts Swap Needed On Newly Installed Engine
Question 3
I have a 1993 Mercedes-Benz 400 SEL with a 4.2-liter V8 that I purchased two years ago.  It now has 151,000 miles.  It’s in great condition except recently the valves bent in the engine.  This has turned out to be a huge project. 

I decided to install a used engine from a junk yard.  The yard that sold it to me said it has only 25,000 miles.  When I brought it home to my shop everything matched perfectly including wiring harnesses.  I didn’t have to swap any parts with the old engine.  I installed it and it started right up and ran fine.  I drove it around the block a few times and parked it.

The problem is that the next day it would not start.  It had spark and fuel but it still did not start.  I checked the spark plugs.  They were wet with fuel.  I finally got it started but now it runs rough, misfires and backfires in the exhaust.  I’m at a loss as to why.

Do you have any suggestions?  N.T., email

Answer 3
Congratulations for tackling this project.  When complete you will beam at your accomplishment.

As for the trouble, take into consideration how long the engine probably has been sitting around at the salvage yard.  It could be 20 years.  Since you did not swap parts from the original engine to the salvage engine it’s possible some parts need replacement. 

Since the trouble appears to be caused by issues in the ignition system it might be a good idea to check the cap and rotor in both distributors.  You might find spider webs, dirt or corrosion inside them.  If so, replacing them might get your Benz on the road.  If this isn’t the trouble check the ignition coils.

Vibration Eludes Repair
Question 4
My 2000 Buick LeSabre Limited with a 3.8-liter V-6 engine shakes when accelerating.  My car is great condition.  I follow the factory maintenance schedule to the letter.  

I took the car to my local repair shop.  A mechanic found cracks in the front axle boots.  He said all the grease had run out of the constant velocity joints.  He also found that one tie-rod in the steering was bad and the motor mounts were bad.  He also checked over the engine and transmission. He said there are no problems with either.

My mechanic replaced all the bad parts all to no avail.  The vibration continues.  Once I reach cruising speed, the vibration stops.  Do you have any suggestions?  R.M., email

Answer 4
Since the engine and transmission are in good shape and all the worn parts have been replaced the best advice I can provide is to replace the car.  I’m just kidding.  At this point ask your technician to consider checking the tires and wheels.  It’s possible the wheels need balancing.  It’s also possible a tire or wheel has excessive run-out or is bent.  There might even be a broken belt within a tire.  Since the issue is during acceleration it might be a good idea to focus on the front tires.  They are the drive wheels so an issue such as a bent wheel could cause vibrations.

Original Equipment Part Might Fix A/C
Question 5
The air conditioning in my 2007 Volkswagen Jetta with a 5-cylinder engine is not cooling as it should.  When stopped at a light the temperature of the air blowing from the vents warms.  Also, the temperature gauge on the dash goes up.  Once I start moving the engine temperature goes down and the a/c cools down.  At cruising speeds everything works fine. 

I went to my local repair shop.  A technician found that the electric fans by the radiator are not working properly.  One does not work at all and the other makes unusual noises.  He suggested that I take the car to a dealership because he does not work on VWs that often. 

I went to a dealership.  Their mechanic determined that new fans were needed so I returned to my local shop.

My local shop installed new fans.  They did not work at all so he returned them and installed another new set of fans.  They don’t work either.  He says he is going to ask his parts supply house to get parts from another source.  Does this sound right to you?  N.M.B., email

Answer 5
Yes.  He correctly diagnosed the problem the first time you brought the vehicle to his shop.  His diagnosis was verified by a dealership technician who likely used factory diagnostic equipment to determine the cause of the trouble.

There is one thing your local independent shop technician might consider.  He is having problems with the parts from his supplier.  He might consider that aftermarket replacement parts will not work in your car.  Sometimes when this occurs installing a factory original equipment part cures the issue.

Low Voltage Disables Hybrid Vehicle
Question 6
I have been out of the country for nearly two months.  Upon my return my 2005 Toyota Prius will not start.  Normally when I start the car a ready light turns on in the dash but it is not turning on.  Is there anything I can do to start the car?  R.P., email

Answer 6
The issue might be caused by low battery voltage in the hybrid battery so consider having the car towed to a shop equipped to repair it.

There are two batteries.  One is the hybrid battery pack that is high voltage and could cause serious injury or worse if proper safety precautions are not followed.  It powers the motors that start the engine and power the electric motor.  The other battery is an auxiliary battery that powers accessories such as the instrument cluster.  If either battery lacks power the vehicle may not start.

If you are not inclined to have the car towed consider calling a service that can jump the auxiliary battery.  In the engine bay fuse panel is a connection for the positive jumper cable.  A good ground connection is at the strut tower near the fuse panel.  Your service provider will make the proper connections to jump the battery but even if it is jumped the car may not start.  If so, it’s time to tow it to a shop.

Thank you for all the great questions.  Dr. Gizmo can’t wait to answer more.

Phil Arendt is a columnist, consultant and A.S.E.-Certified Master Technician.  Readers may send questions to Dr. Gizmo at P.O. Box 548, Cary, IL. 60013 or e-mail address drgizmo@hotmail.com. 08/11/2014 ® DR. GIZMO © 1989 - Present

Monday, March 2, 2015

Recalls for March 2, 2015

Good morning everyone.  Happy first Monday of March.  I hope winter will give in to Spring soon!

Mondays are always interesting because the National Highway Traffic Safety Administration is on the ball watching for safety related issues with vehicles.

This Monday morning is no different.  They have issued recalls for cracks in wheel chair lift platforms, unimpeded movement of a jib, potential fire, broken welds in steering, incorrectly installed parts, failing hydraulic cylinders, leaky fuel lines, sticking parking brake, faulty installation of a propane tray, transmissions that won't engage park, engines that will not accelerate, engines that might stall, power steering that does not work and possible inadvertent operation of a roof.

All of these issue could cause injury or worse.  If your vehicle is affected please have your vehicle repaired as quickly as possible.


Please click on the following NHTSA Campaign ID links to view the recall information.

NHTSA Campaign ID Number :
Manufacturer :
OBS, Inc.
Make / Model Years :
BLUE BIRD / 2007,2010
CHEVROLET / 2012
COLLINS / 2007
Subject :
Wheelchair Lift - Platform Cracking
NHTSA Campaign ID Number :
Manufacturer :
Altec Industries Inc.
Make / Model Years :
ALTEC / 2005-2013
Subject :
Un-Impeded Movement of Telescopic Jib
NHTSA Campaign ID Number :
Manufacturer :
Forest River, Inc.
Make / Model Years :
FOREST RIVER / 2014
Subject :
Risk of Fire due to Contact with Heating Element
NHTSA Campaign ID Number :
Manufacturer :
Toyota Motor Engineering & Manufacturing
Make / Model Years :
TOYOTA / 2014
Subject :
Intermediate Steering Shaft Weld may Fail
NHTSA Campaign ID Number :
Manufacturer :
Mercedes-Benz USA, LLC - DBA Sprinter
Make / Model Years :
MERCEDES BENZ / 2015
Subject :
Abutting Wedge Incorrectly Installed
NHTSA Campaign ID Number :
Manufacturer :
Novae Corporation
Make / Model Years :
NOVAE / 2015
Subject :
Lift Cylinder Mount may Fail
NHTSA Campaign ID Number :
Manufacturer :
Navistar, Inc.
Make / Model Years :
IC BUS / 2015
Subject :
Fuel Line Leak Due to Wiring Harness Chafing
NHTSA Campaign ID Number :
Manufacturer :
General Motors LLC
Make / Model Years :
CHEVROLET / 2014
Subject :
Electronic Parking Brake may Drag
NHTSA Campaign ID Number :
Manufacturer :
Airstream, Inc.
Make / Model Years :
AIRSTREAM / 2014-2015
Subject :
Liquid Propane Tank Tray may not be Secured
NHTSA Campaign ID Number :
Manufacturer :
Kia Motors America
Make / Model Years :
KIA / 2016
Subject :
Vehicle may not be able to Accelerate
NHTSA Campaign ID Number :
Manufacturer :
Chrysler (FCA US LLC)
Make / Model Years :
CHRYSLER / 2015
Subject :
Automatic Transmission Not Shifting Into Park
NHTSA Campaign ID Number :
Manufacturer :
Jaguar Land Rover North America, LLC
Make / Model Years :
JAGUAR / 2013
Subject :
Fuel Starvation may cause Vehicle Stall
NHTSA Campaign ID Number :
Manufacturer :
Bombardier Recreational Products Inc.
Make / Model Years :
CAN-AM / 2013
Subject :
High Engine Compartment Temperatures
NHTSA Campaign ID Number :
Manufacturer :
Hyundai Motor America
Make / Model Years :
HYUNDAI / 2008-2010
Subject :
Electric Power Steering Assist may be Disabled
NHTSA Campaign ID Number :
Manufacturer :
General Motors LLC
Make / Model Years :
CADILLAC / 2013-2015
Subject :
Inadvertent Press of Roof Panel Switch/FMVSS 118