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Monday, January 14, 2019

Dr. Gizmo Column


“Dr. Gizmo”
By Phil Arendt

Faulty Switch Turns On Warning Lights   
Question 1
Intermittently the brake, srs and 4X4 warning lights turn on in my 2009 BMW X3 30i with XDrive.  Also, the cruise control does not work when these lights are on.
I’ve gone to a dealership and independent shop.  Both performed tests but were not sure of the cause.  A dealership technician did not experience the trouble.  Tests found no issues.  He speculated there is a loose connection somewhere.  They wanted more time for test drives and diagnosis.
The independent shop did experience the lights during a drive but said the cruise control was working fine when the lights were on.  By the time the test drive was complete everything was back to normal.  They think there is a loose connection.  They also found low voltage to a device that wavered when they cycled the ignition.  They checked the battery.  It’s fine.  Now they think the switch is the cause of the trouble but are not positive replacing it will fix the trouble.
Have you ever heard of anything like this?  Do you think a new switch will fix it?  T.D., email

Answer 1
Low voltage causes all kinds of issues.  Since it is likely that your vehicle has more than 100,000 miles it is possible the ignition switch has a fault that causes low voltage.  Also, the intermittent nature of the condition lends suspicion to an issue in the switch.  Tests of the switch also show inconsistent and irregular voltage.  Consider replacing the switch.  It just might be the cure you seek.

Low Voltage Stalls Engine
Question 2
My 2005 Honda Civic LX with a 1.7-liter 4-cylinder engine cuts out at 55 mph.  This happens after driving greater than 20 miles.  I have to coast to the side of the road.  I have to call my son who comes and jumps the battery.  It starts right up when he jumps it.  When the car stalls the radio stops working and I hear a squealing sound.  A mile or so later the engine quits.
I went to a shop about the problem.  They checked the battery, ignition switch and replaced a knocking sensor.  This did not fix it. 
Can you help?  D.N., email
   
Answer 2
The fact your heroic son comes to the rescue and jumps the battery raises suspicion there is a voltage or amperage issue.  It seems the sound you hear might be caused by the serpentine belt.  It’s also possible the radio shutting off indicates a low voltage condition.  Your shop checked the battery and did not replace it, it seems it’s in good condition.  They might find another cause such as a poor battery cable connection or perhaps the alternator is not performing as designed. 
Ask your favorite shop to consider these suggestions the next time your car rolls into their serviced bay

Time To Probe Circuit
Question 3
The ABS warning light turned on in my 2006 Pontiac Grand Prix GT with a 3.8-liter engine.  I had the car tested.  The code said the right front sensor was bad.  I replaced the sensor and cleared the codes by connecting the battery cables together for a full reset.  I drove the car but the ABS light came back on.  This time a test showed codes for three sensors.  I replaced the ABS module with a unit from a salvage yard.  After this the light turned back on.  This time a test showed the right front sensor was bad again.  I replaced it a second time but with the same results. 
Do you have any suggestions?  R.T., email

Answer 3
Yep.  This is likely due to an issue in the circuit such as a broken wire between the right front sensor and the antilock brake module. 
Since it appears you are an experienced do-it-yourselfer it’s time to trace wiring.  You might find a wire is completely broken or the break might be hidden within the insulation.  A wiring diagram will be of great assistance in probing the circuits.

Car Fails To Go Fast
Question 4
I have a 2009 Honda Accord LX-P with a 2.4-liter engine and 118,000 miles.  It hesitates when I accelerate and it won’t go over 30 mph even if I hold the gas pedal all the way to the floor.  I had it tested at an auto supply store.  Codes came up for misfires on cylinders two and three. 
I replaced the spark plugs and ignition coils.  The engine runs smooth at an idle but when I step on the gas the engine coughs and the check engine light flashes.  What else would cause this problem?  H.S., email

Answer 4
Don’t replace any parts based upon my suggestions unless one is verified as failed.
The issue might be caused by a clogged catalytic converter.  It’s also possible the two cylinders lack compression due to excessive wear.  Perhaps the fuel pump is failing.  Maybe the valves need adjustment.  Maybe there is a faulty sensor such as a failed crankshaft sensor.  Perhaps the circuit to the crankshaft sensor is open and needs repair. 
Once tests find the failure repair might be as simple as fixing a broken wire.

More Clearance Needed
Question 5
I have a 1999 Chevrolet Tracker 2.0L with a heater blower that is making noise.  I have replaced the motor in other car heaters but this one is giving me trouble.  I have removed the bolts that secure it but when I pull to remove it there is not enough clearance to get the fan portion of the motor out of the heater case without breaking the fan.  My new fan is a complete unit with the motor and fan.  If I break the fan taking the old one out I’m sure to break the new one. 
Is there a trick to get this out?  D., email

Answer 5
There isn’t a trick or short cut.  It’s likely the heater case needs to be removed.  However, loosening it might provide the needed room for you to remove the unit.  Good luck with this task.

Transplant Or Overhaul On The Agenda
Question 6
I’d like you opinion.  The automatic transmission in my 2011 BMW X5 XDrive 35i has no forward or reverse gears.  The car moves a little in neutral if I rev the engine.  I had it towed to a shop where they found codes for transmission problems.  They took off a pan and found chunks of metal but the fluid looked clean and did not have a burnt odor.  They say the transmission is shot and needs replacement.
I’ve owned the car since it was new.  It has 109,000 miles.  Do you think the transmission is shot?  N.W., email

Answer 6
Sorry to deliver bad news but it appears your shop is on the right track.  It is normal to find some metallic glitter in the pan but chunks of metal is evidence of a broken gear or drum.  If this is what they are suggesting the transmission is suffering from a major issue and needs an overhaul or replace it with a remanufactured unit. 

Thank you for all the great questions.  Dr. Gizmo can’t wait to answer more.
Phil Arendt is a columnist, consultant and A.S.E.-Certified Master Technician.  Readers may send questions to Dr. Gizmo at his e-mail address drgizmo@drgizmo.ws.  01/15/2018 ® DR. GIZMO © 1989 – Present  

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