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Wednesday, October 31, 2012

Recalls Of The Day, October 31, 2012

The National Highway Traffic Safety Adminstration has not issued recalls today.  Since the northeastern United States and government offices have been affected by Superstorm Sandy we don't anticipate recalls will be issued due to office closures.

We will keep you posted of any changes.

All-New 2014 Corvette LT1 V-8 a Technological Powerhouse

  •  Advanced technologies including direct injection, active fuel management, continuously variable valve timing support advanced combustion system
  • Preliminary output of 450 horsepower (335 kW) and 450 lb.-ft. of torque (610 Nm)
  • Helps deliver estimated 0-60 performance in less than four seconds and best-ever fuel economy in the Corvette
 
DETROIT – When the all-new 2014 Chevrolet Corvette arrives late next year, it will be powered by a technologically advanced, racing-proven 6.2L V-8 delivering an estimated 450 horsepower and helping produce 0-60 times in less than four seconds.
 
The new Corvette LT1 engine, the first of the Gen 5 family of Small Block engines, combines several advanced technologies, including direct injection, Active Fuel Management and continuously variable valve timing to support an advanced combustion system.

“Our objective for the development of the all-new LT1 was to raise the bar for performance car engines,” said Mary Barra, senior vice president, global product development. “We feel that we have achieved that by delivering a true technological masterpiece that seamlessly integrates a suite of advanced technologies that can only be found on a handful of engines in the world.

“What makes this engine truly special is the advanced combustion system that extracts the full potential of these technologies. The art and science behind that combustion system make the Corvette LT1 one of the most advanced V-8 engines in the world,” said Barra.

Output, performance, and fuel economy numbers will not be finalized until early next year, but the new LT1 engine is expected to deliver:
  • The most powerful standard Corvette ever, with preliminary output of 450 horsepower (335 kW) and 450 lb.-ft. of torque (610 Nm)
  • The quickest standard Corvette ever, with estimated 0-60 performance of less than four seconds
  • The most fuel-efficient Corvette ever, exceeding the 2013 EPA-estimated 26 miles per gallon on the highway.
“The Holy Grail for developing a performance car is delivering greater performance and more power with greater fuel economy and that’s what we’ve achieved,” said Tadge Juechter, Corvette chief engineer. “By leveraging technology, we are able to get more out of every drop of gasoline and because of that we expect the new Corvette will be the most fuel-efficient 450 horsepower car on the market.”

Copyright General Motors


Advanced combustion system optimized with 6 million hours of analysis
“The Corvette LT1 represents the most significant redesign in the Small Block’s nearly 60-year history – building on its legacy to make one of the world’s best engines even better,” said Sam Winegarden, vice president, Global Powertrain Engineering. “More than just great horsepower, the LT1 has been optimized to produce a broader power band. Below 4,000 rpm, the torque of the Corvette LT1 is comparable to that of the legendary, 7.0L LS7 out of the current Corvette Z06. The LT1 is a sweetheart of a power plant and drivers will feel its tremendous torque and power at every notch on the tachometer.”

Increased power and efficiency were made possible by an unprecedented level of analysis, including computational fluid dynamics, to optimize the combustion system, the direct injection fuel system, active fuel management and variable valve timing systems that support it. More than 10 million hours of computational analysis were conducted on the engine program, including 6 million hours (CPU time) dedicated to the advanced combustion system.

Direct injection is all-new to the engine architecture and is a primary contributor to its greater combustion efficiency by ensuring a more complete burn of the fuel in the air-fuel mixture. This is achieved by precisely controlling the mixture motion and fuel injection spray pattern. Direct injection also keeps the combustion chamber cooler, which allows for a higher compression ratio. Emissions are also reduced, particularly cold-start hydrocarbon emissions, which are cut by about 25 percent.
Active Fuel Management (AFM) – a first-ever application on Corvette – helps save fuel by imperceptibly shutting down half of the engine’s cylinders in light-load driving.

Continuously variable valve timing, which GM pioneered for overhead-valve engines, is refined to support the LT1 AFM and direct injection systems to further optimize performance, efficiency and emissions.

These technologies support the all-new, advanced combustion system, which incorporates a new cylinder-head design and a new, sculpted piston design that is an integral contributor to the high-compression, mixture motion parameters enabled by direct injection.

The LT1 head features smaller combustion chambers designed to complement the volume of the unique topography of the pistons’ heads. The smaller chamber size and sculpted pistons produce an 11.5:1 compression ratio, while the head features large, straight and rectangular intake ports with a slight twist to enhance mixture motion. This is complemented by a reversal of the intake and exhaust valve positions, as compared to the previous engine design. Also, the spark plug angle and depth have been revised to protrude farther into the chamber, placing the electrode closer to the center of the combustion to support optimal combustion.

The pistons feature unique sculpted topography that was optimized via extensive analysis to precisely direct the fuel spray for a more complete combustion. The contours of the piston heads are machined to ensure dimensional accuracy – essential for precise control of mixture motion and the compression ratio.

Race-proven legacy, state-of-the-art performance
The first Small Block V-8 debuted in the Corvette in 1955. It displaced 4.3L (265 cubic inches) and was rated at 195 horsepower, drawing air and fuel through a four-barrel carburetor. Five years later, V-8 power helped Corvette secure its first victory at the 24 Hours of Le Mans.

In 2012, the Small Block-powered Corvette Racing C6.R beat Ferrari, BMW and Porsche to sweep the drivers’, team, and manufacturer championships in production-based American Le Mans Series GT class. These championships make Corvette Racing the most successful team in ALMS history, with a total of 77 class wins, eight drivers’ championships, and nine manufacturer and team championships since 2001.

“The engine requirements for a production car and a race car are remarkably similar,” said Jordan Lee, Small Block chief engineer and program manager. “In both cases, you want an engine that is powerful and efficient, compact and lightweight, and durable. That combination is what made the original Small Block so successful. Today, the introduction of state-of-the-art technologies and engineering makes one of the best performance car engines in the world even better.”

As an example, the new LT1 engine is 40 pounds lighter than a competitor’s twin-turbo 4.4L, DOHC V-8 with similar output. That weight savings not only improves the Corvette’s power-to-weight ratio, but also contributes to a near-perfect 50/50 weight balance for enhanced steering response and handling.

The new LT1 is also four inches shorter in overall height than the competitive DOHC V-8. That also improves handling by lowering the center of gravity while enabling a low hood line – contributing to the Corvette’s iconic profile, as well as ensuring exceptional driver visibility.

The new LT1 is the third engine in the Corvette’s history to be so-named, with previous versions introduced in 1970 (Gen 1) and 1992 (Gen 2). All iterations of the LT1 – and all Small Block engines – have shared a compact design philosophy that fosters greater packaging flexibility in sleek vehicles such as the Corvette.

“The power and efficiency of the Small Block V-8 are hallmarks of Corvette performance,” said Lee. “But, the compact size and great power-to-weight are just as important for the overall driving experience. The all-new LT1 will play a huge role in making the all-new Corvette a world-class sports car, in terms of technology, performance, and refinement.”

Engine features and highlights

All-aluminum block and oil pan: The Gen 5 block was developed with math-based tools and data acquired in GM’s racing programs, providing a light, rigid foundation for an impressively smooth engine. Its deep-skirt design helps maximize strength and minimize vibration. As with the Gen 3 and Gen 4 Small Blocks, the bulkheads accommodate six-bolt, cross-bolted main-bearing caps that limit crank flex and stiffen the engine’s structure. A structural aluminum oil pan further stiffens the powertrain.

The block features nodular iron main bearing caps, which represent a significant upgrade over more conventional powdered metal bearing caps. They are stronger and can better absorb vibrations and other harmonics to help produce smoother, quieter performance.
Compared to the Gen 4 engine, the Gen 5’s cylinder block casting is all-new, but based on the same basic architecture. It was refined and modified to accommodate the mounting of the engine-driven direct injection high-pressure fuel pump. It also incorporates new engine mount attachments, new knock sensor locations, improved sealing and oil-spray piston cooling.

Advanced oiling system, with available dry-sump system: The LT1 oiling system – including oil-spray piston cooling – was also optimized for improved performance. It is driven by a new, variable-displacement oil pump that enables more efficient oil delivery, per the engine’s operating conditions. Its dual-pressure control enables operation at a very efficient oil pressure at lower rpm coordinated with AFM and delivers higher pressure at higher engine speeds to provide a more robust lube system for aggressive engine operation.

Standard oil-spray piston cooling sprays the underside of each piston and the surrounding cylinder wall with an extra layer of cooling oil, via small jets located at the bottom of the cylinders. For optimal efficiency, the oil jets are used only when they are needed the most: at start-up, giving the cylinders extra lubrication that reduces noise, and at higher engine speeds, when the engine load demands, for extra cooling and greater durability.

An available dry-sump oiling system promotes exceptional lubrication system performance during aggressive driving maneuvers and high cornering loads. It includes two stages: a pressure stage and a scavenge stage. The pressure stage includes the new, dual-pressure-control and variable-displacement vane pump.

Dexos semi-synthetic motor oil, with a 5W30 specification, helps reduce friction to further enhance the LT1’s efficiency.

New, tri-lobe camshaft: Compared to the Gen 4 Small Block, the camshaft remains in the same position relative to the crankshaft and is used with a new rear cam bearing, but it features an all-new “tri-lobe” designed lobe which exclusively drives the engine-mounted direct injection high-pressure fuel pump, which powers the direct-injection combustion system. The cam’s specifications include 14mm/13.3mm (0.551/0.524-inch) intake/exhaust lift, 200/207-crank angle degrees intake/exhaust duration at 0.050-inch tappet lift and a 116.5-degree cam angle lobe separation.

New, cam-driven fuel pump: The direct injection system features a very-high-pressure fuel pump, which delivers up to 15Mpa (150 bar). The high-pressure, engine-driven fuel pump is fed by a conventional fuel-tank-mounted pump. The direct injection pump is mounted in the “valley” between cylinder heads – beneath the intake manifold – and is driven by the camshaft at the rear of the engine. This location ensures any noise generated by the pump is muffled by the intake manifold and other insulation in the valley.
 
PCV-integrated rocker covers: One of the most distinctive features of the new engine is its domed rocker covers, which house the, patent-pending, integrated positive crankcase ventilation (PCV) system that enhances oil economy and oil life, while reducing oil consumption and contributing to low emissions. The rocker covers also hold the direct-mount ignition coils for the coil-near-plug ignition system. Between the individual coil packs, the domed sections of the covers contain baffles that separate oil and air from the crankcase gases – about three times the oil/air separation capability of previous engines.

Intake manifold and throttle body assembly: The LT1’s intake manifold features a “runners in a box” design, wherein individual runners inside the manifold feed a plenum box that allows for excellent, high-efficiency airflow packaged beneath the car’s low hood line.

Acoustic foam is sandwiched between the outside top of the intake manifold and an additional acoustic shell to reduce radiated engine noise, as well as fuel pump noise.

The manifold is paired with an electronically controlled throttle, featuring an 87mm bore diameter and a “contactless” throttle position sensor design that is more durable and enables greater control.

Four-into-one exhaust manifolds: The LT-1 uses a cast version of the “four-into-one” short-header exhaust manifold design used on the Gen 4 LS7 engine. The cast header passages enable consistent exhaust flow into the “wide mouth” collector at the converter.

Cooling system, humidity sensor and more: Additional features and technologies of the Gen 5 Small Block include:
  • A revised cooling system with an offset water pump and thermostat for more efficient performance
  • Air induction humidity sensor ensures optimal combustion efficiency, regardless of the surrounding air’s humidity
  • 58X ignition system with individual ignition coil modules and iridium-tip spark plugs
  • All-new “E92” engine controller.
General Motors’ investment in the Gen 5 Small Block will create or retain more than 1,600 jobs in five North American plants, including Tonawanda, New York, which recently received upgrades to support its production.

Founded in 1911 in Detroit, Chevrolet is now one of the world's largest car brands, doing business in more than 140 countries and selling more than 4 million cars and trucks a year. Chevrolet provides customers with fuel-efficient vehicles that feature spirited performance, expressive design and high quality. More information on Chevrolet models can be found at www.chevrolet.com.

Tuesday, October 30, 2012

Recalls Of The Day, October 30, 2012

Today the National Highway Traffic Safety Adminstration has not issued any recalls.  This may be due to Superstorm Sandy. 

We will keep you posted of any changes.

Chrysler Group LLC Donates 2013 Dodge Dart to New Transportation Education Center at Southern Illinois University Carbondale

 


Auburn Hills, Mich. - Chrysler Group LLC helped celebrate the grand opening of Southern Illinois University Carbondale’s Transportation Education Center this afternoon with the donation of a 2013 Dodge Dart, the company’s all-new, state-of-the-art, four-door sedan.

Chrysler Group has long tapped SIUC’s Automotive Technology program for new hires and interns who work in a variety of capacities for the Chrysler Group, including Manufacturing, Network Development and Fleet, Mopar® Service, Parts and Customer Care, and other areas of the company.

“Donating a made-in-Illinois Dodge Dart is a way to give back to the university that continues to supply Chrysler Group with well-trained automotive graduates,” said Peter Grady, Chrysler Group’s Vice President of Network Development and Fleet. “Chrysler Group has been hiring SIUC automotive grads since 1982, and we look forward to continuing our close relationship with one of the nation’s premiere four-year automotive programs.”

SIUC’s new Transportation Education Center, located just north of Carbondale in southern Illinois, houses the Automotive Technology, Aviation Management and Flight, and Aviation Technologies programs.

SIUC students will develop diagnostic skills working on the new Dodge Dart. While this is not Chrysler Group’s first vehicle donation to the university, it is the first model donated by Chrysler Group from its Belvidere (Ill.) Assembly Plant.

Loaded with innovative technology, class-leading safety features and clever functionality, the 2013 Dodge Dart sets a new standard in the compact car segment by offering unmatched personalization, roominess, style, functionality and fun-to-drive dynamics, all starting at a U.S. MSRP of just $15,995.

Monday, October 29, 2012

National Highway Traffic Safety Adminstration Recall Recap

The National Highway Traffice Safety Adminstration has issued their recall recap for the week of October 22 - 26, 2012.

If your vehicle is affected jot down NHTSA I.D. number, go to the link at the top of this blog to NHTSA and type in the ID number in their search box.  This will take to all the information about the recall.  The ID number listed below also is a link to the site and will more than likely direct you to the recall at NHTSA.    



NHTSA Campaign ID Number :
Manufacturer :
New Flyer Industries Ltd.
Make / Model Years :
NEW FLYER / 2010
Subject :
Emergency Window Egress Handles
NHTSA Campaign ID Number :
Manufacturer :
PREVOST CARS, INC.
Make / Model Years :
PREVOST / 2012-2013
Subject :
Power Cable Re-Routing to Prevent Rubbing
NHTSA Campaign ID Number :
Manufacturer :
Volvo Trucks North America
Make / Model Years :
VOLVO / 2002-2013
Subject :
Seat Belt weld/FMVSS 210
NHTSA Campaign ID Number :
Manufacturer :
Navistar, Inc.
Make / Model Years :
INTERNATIONAL / 2012
Subject :
Front Passenger Seat/FMVSS 207
NHTSA Campaign ID Number :
Manufacturer :
Navistar, Inc.
Make / Model Years :
INTERNATIONAL / 2013
Subject :
Tow Hooks may Fail
NHTSA Campaign ID Number :
Manufacturer :
Navistar, Inc.
Make / Model Years :
INTERNATIONAL / 2013
Subject :
Steering Wheel may Separate
NHTSA Campaign ID Number :
Manufacturer :
GILLIG CORPORATION
Make / Model Years :
GILLIG / 2010
Subject :
Exit Window Handle may Fail
NHTSA Campaign ID Number :
Manufacturer :
Van Hool N.V.
Make / Model Years :
VAN HOOL / 2012
Subject :
Fuel Filter Base Plate Damaged by Tire Blowout
NHTSA Campaign ID Number :
Manufacturer :
BMW of North America, LLC
Make / Model Years :
BMW / 2005-2007
Subject :
Doors May Not Fully Latch
NHTSA Campaign ID Number :
Manufacturer :
HARLEY-DAVIDSON MOTOR COMPANY
Make / Model Years :
H-D / 2012-2013
Subject :
License Plate Bracket Assembly
NHTSA Campaign ID Number :
Manufacturer :
BMW of North America, LLC
Make / Model Years :
BMW / 2005-2008
Subject :
Keyless Ignition System Vehicle Rollaway
NHTSA Campaign ID Number :
Manufacturer :
Honda (American Honda Motor Co.)
Make / Model Years :
HONDA / 2012
Subject :
Incorrect Safety Certification Label/567
NHTSA Campaign ID Number :
Manufacturer :
JAYCO, INC.
Make / Model Years :
JAYCO / 2013
Subject :
Cargo Carrying Capacity Label/FMVSS 120
NHTSA Campaign ID Number :
Manufacturer :
VAN HOOL N.V.
Make / Model Years :
VAN HOOL / 2011-2012
Subject :
Prestolite Alternators/Missing Ground Cables
NHTSA Campaign ID Number :
Manufacturer :
NEW FLYER INDUSTRIES LTD
Make / Model Years :
NEW FLYER / 2009-2012
Subject :
INSTRUMENT CLUSTER SOFTWARE/PARKER

GM Makes the Business Case for Zero Waste

Blueprint summarizes waste-reduction strategies and global landfill-free program

 
DETROIT – General Motors is offering a downloadable blueprint that summarizes its process for making its plants and facilities landfill-free, meaning all production waste generated is reused, recycled or used to create energy. The document is intended to help companies of all sizes and industries reduce waste and create efficiencies.

Industrial facilities in the United States generate and manage 7.6 billion tons of industrial waste in land disposal units annually, according the U.S. Environmental Protection Agency. General Motors, however, recycles 90 percent of its worldwide manufacturing waste and has 102 landfill-free facilities toward a goal of 125 globally by 2020.

Copyright General Motors


GM strives to recover all resources to their highest value by managing byproducts in one electronic tracking system. All byproducts are regarded as useful and marketable, and suppliers play integral roles in making happen. GM counts about $1 billion in revenue annually from byproduct recycling and reuse.

“A landfill-free program requires investment,” said Mike Robinson, GM vice president of sustainability and global regulatory affairs. “It’s important to be patient as those upfront costs decrease in time, and recycling revenues will help offset them. This program allows GM to reduce its waste footprint while creating greater environmental awareness among employees and communities where we make and sell cars and trucks.”

When GM started its landfill-free program in the United States, it invested about $10 for every ton of waste reduced. Over time, it has reduced program costs 92 percent and total waste by 62 percent. GM encourages its workforce to find new ways to operate leaner and more efficiently.

“Whether a company is large or small, a landfill-free journey involves a long-term view, bottom-line focus, innovative thinking and ongoing collaboration,” said Robinson.

General Motors Co. (NYSE:GM, TSX: GMM) and its partners produce vehicles in 30 countries, and the company has leadership positions in the world's largest and fastest-growing automotive markets. GM’s brands include Chevrolet and Cadillac, as well as Baojun, Buick, GMC, Holden, Isuzu, Jiefang, Opel, Vauxhall and Wuling. More information on the company and its subsidiaries, including OnStar, a global leader in vehicle safety, security and information services, can be found at http://www.gm.com.

Northwest Herald Dr. Gizmo column dated October19, 2012


10/19/2012
"Dr. Gizmo"
By Phil Arendt
 

Engine Idles Rough Due To Lean Fuel Mixture
Question 1

The 3.0-liter engine in my 2001 Mazda Tribute runs fine until it warms up.  Once it is warm it idles rough.  Sometimes it stalls.  When it stalls it starts back up and runs fine for a short time but then it begins to run rough again. 
I took the car to my local shop where a mechanic did all kinds of tests.  He found trouble codes for misfires and others for lean fuel.  He tested the sensor on the crankshaft, timing and fuel pump but everything seems fine.  Since the engine was misfiring for him he replaced the spark plugs and sensor on the crankshaft.  With this work the engine runs better but not as good as it did before the trouble started.

Do you have any suggestions? H.B., email

Answer 1
It appears that your technician did not address the reason for lean fuel trims.  Trouble such as this could be caused by air leaks such as a cracked vacuum line or even a failing fuel pump or pressure regulator. 

Ask your technician to consider checking for these possible causes the next time you visit his shop.

Transmission Flush Long Overdue
Question 2
When coming to a stop in my 2007 Audi A3 sometimes the engine speeds up a little and the transmission downshifts.  The same thing happened several months ago.  At that time I took the car to a dealership where they replaced hoses, throttle body and a valve.  After the work the trouble was fixed. 

This time I took the car to a local shop where tests did not find any trouble.  Since the car has 54,000 miles the mechanic suggested cleaning the throttle body.  This procedure did not cure the trouble.  Now he thinks the problem might be cured by flushing the transmission.  I have never had this done.  Also, I have never had it done in any car I have owned in the past.  Does this make any sense to you?  D.N., email
Answer 2
The automatic transmission in your car has a dual clutch system and should be serviced according to the manufacturer’s service schedule about every 15,000 miles.  I’m not sure what you and your technician experience when slowing to a stop but perhaps the transmission downshifts a little too soon as you slow down.  Flushing the transmission might cure this problem and even if it doesn’t the service is long overdue.

If the transmission flush does not cure the trouble it’s possible the engine or transmission control modules need reprogramming.  Ask your technician to consider these suggestions when you take the car back to his shop.
Time To Replace The Air Conditioner Compressor

Question 3
I have a 2007 Honda CR-V with an air conditioner that does not work.  I checked the fuses and they are fine.  When I turn on the air conditioner I can see that the compressor is not turning on.  I took the car to my repair shop that has been servicing our family cars for many years.  Until now I have always trusted their diagnosis.  They have been right every time.  This time I’m not so sure.

 A mechanic did some tests on the A/C system.  He has checked relays, wiring and control module.  He has cycled the compressor with his equipment and it turns on but he says the compressor needs replacement.  If it works, why does it need replacement?  B.P., email
Answer 3
I understand how you might consider the diagnosis fishy.  The compressor and clutch is a unit.  Within the unit is a thermal protection circuit.  When the mechanical load of the compressor becomes too great due to internal failure the electrical portion overheats.  When this happens the thermal protection built into the unit turns off the compressor.  This protects the remainder of the circuit from an electrical overload that could otherwise cause failures in other parts such as the dash control module, relays or wiring.

It appears your technician has properly diagnosed the trouble.  It is time to replace the compressor. 

Shortcut Saves Time
Question 4
The timing belt in my 2003 Volkswagen Jetta with 197,000 miles and a diesel engine jumped.  I had the car towed to a repair shop where a mechanic determined the trouble.  He quoted a price for the repair which also includes removing the sub-frame on the engine.  He said this is necessary to get to the belt.  This is a big expensive repair job.  Is this really necessary?  N.W., email

Answer 4
Our repair manual does indeed state that the sub-frame needs removal.  However, after visiting a couple of professional websites some technicians have found that it is not necessary as they have found a shortcut.  They are able to gain access to the items that are necessary to remove the belt by loosening the sub-frame just enough to provide the necessary room.  Regardless, it is still a task that is labor intensive to complete.

Labor time charged by a technician is based upon an industry standard labor guide.  When the guide is produced the published repair time is based upon studies usually of three repairs for the same problem or task with all the tools and equipment on the ready to complete the job.  A technician does the task under controlled conditions and is timed.  The average time is published in the labor guide.  On newer cars the time to complete a task is less than the time it takes to do the same repair on an older vehicle.  The industry standard labor guide gives more time on older vehicles because rusted and corroded fasteners are more difficult to remove than the fasteners on new vehicles.  In some cases the published time to repair a new car is half the time it takes to repair an older vehicle for the same task. 
A technician might be able to complete a task within the time allotted in the labor guide.  If he does he stands to make more money because he can complete more tasks in a day.  However, if a bolt breaks and he has to do additional work and completes the job over and above the labor guide time he completes fewer jobs in a day and does not make as much money or could even lose money.

New Pump Should Cure Power Steering Trouble
Question 5
Sometimes the power steering in my 2006 Mercedes-Benz ML500 with 126,000 miles becomes very stiff.   Also, the check engine light is on.  I took the car to an area shop that specializes in Mercedes repairs.  The mechanic connected a diagnostic tool to the car and found so many malfunction codes he does not know where to start.  He said it would take a while to trace all the codes.  Three days later he called to inform me that the power steering pump needs replacement.  He said he connected a pressure gauge to the pump and drove the car.   When the steering stiffened the pressure was low.

This is not the first shop to work on the car.  I have taken it to three different shops for power steering problems.  One shop replaced the steering gear.  Another shop replaced the pump.  The other shop replaced some lines and front wheel sensors.  When I told this mechanic the pump had been replaced he said it looks like an aftermarket pump.  He said he will install a pump from the Mercedes factory.  He says he is confident this will fix the trouble.  Do you agree?  D.C., email
Answer 5
Yes.  What he suggests should cure the trouble.  However, before authorizing the repair come to an agreement that if his work does not cure the trouble he will take the factory pump off, reinstall the aftermarket pump and not charge for the work.  Be sure to get it written form.  

Battery Not Faulty Circuit Is Cause Of Trouble
Question 6
The battery in my 2007 Ford Explorer with 24,000 miles goes dead after two days of not using the vehicle.  I took it to a repair shop where a mechanic found a draw of about 40 milliamps that goes away after about 15 minutes.  He says the draw kills the battery.  He checked the circuit that is causing the draw for faulty equipment.  After two days of testing he can’t find anything wrong.  Now he is at a loss.

Do you have any suggestions?  N.L., email
Answer 6
Sure, drive to the nearest McHenry County gravel pit.  Ask an operator of a huge front-end loader to run over your Explorer.  That should cure the trouble.

All kidding aside, the next step is to charge the battery and load test it.  More than likely, it will fail testing.
A parasitic draw of 40 milliamps on a battery could be normal based upon battery capacity.  It takes time for all the computer modules in your vehicle to go to sleep.  Apparently, in your vehicle it takes 15 minutes after the ignition is shut off for modules to shut down.  During this period they continue to draw power from the battery.  This is not unusual.  If the battery fails due to this minor draw, more than likely it has an internal fault that only replacement will cure.

Testing will verify if this theory is true.  If so, a new battery should cure the trouble.
Thanks for all of your great questions.  Dr. Gizmo can’t wait to answer more.
Phil Arendt is a columnist, consultant and A.S.E.-Certified Master Technician.  Readers may send questions to Dr. Gizmo at P.O. Box 548, Cary, IL. 60013 or e-mail address drgizmo@drgizmo.ws. 10/19/2012 ® DR. GIZMO © 1989-2012

Saturday, October 27, 2012

Recalls Of The Day, October 27, 2012

Nine recalls have been issued by the National Highway Traffic Safety Adminstration.  This is one of the largest group of recalls in at least a few months.

The issues of these recalls include problems with egress windows breaking, electrical shorts that cause fire, egress windows that will not open, failing brakes, failed seat belts, tow hooks that could drop a towed vehicle, a parked vehicle could roll away, seats that could come loose and a steering wheel that could come off.  All of these issues could cause injury or worse.

If your vehicle is affected please contact your dealership, manufacture or the National Highway Traffic Safety Adminstration.    


Vehicle Make / Model: Model Year(s):
NEW FLYER / GE35LFR 2010
NEW FLYER / GE40LFR 2010
Manufacturer: New Flyer Industries Ltd.Report Receipt Date: OCT 17, 2012
NHTSA CAMPAIGN ID Number: 12V515000 NHTSA Action Number: N/A
Component: VISIBILITY:POWER WINDOW DEVICES AND CONTROLS
Potential Number of Units Affected: 11
Summary:
 New Flyer is recalling certain model year 2010 GE35LFR and GE40LFR transit buses, equipped with Ricon 3-Minute Urban Transit Bus egress window sets. The composition of the material used to cast the handle that opens the egress window is incorrect, resulting in a reduction in material strength. The handle(s) on the emergency egress passenger windows may break before the window latch is released.
Consequence:
 In the event the egress window fails during an actual emergency situation, passengers may be trapped in the vehicle placing them at risk of injury.
Remedy:
 New Flyer will notify owners, and dealers will replace the handles free of charge. The recall is expected to begin in November 2012. Owners may contact New Flyer at 1-204-982-8400 for more information.
Notes:
 New Flyer's campaign recall number is R12-030. Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Vehicle Make / Model: Model Year(s):
PREVOST / X3-45 2012-2013
PREVOST / XLII-45 ENTERTAINER 2012-2013
Manufacturer: PREVOST CARS, INC.Report Receipt Date: OCT 18, 2012
NHTSA CAMPAIGN ID Number: 12V511000 NHTSA Action Number: N/A
Component: ELECTRICAL SYSTEM
Potential Number of Units Affected: 91
Summary:
 Prevost is recalling certain model year 2012-2013 X3-45 and XLII-45 coach buses, manufactured between November 15, 2011, and August 14, 2012. The power cables may rub against sharp edges in both the rear junction box and the condenser compartment, resulting in a short-circuit.
Consequence:
 If the power cables short-circuit, a vehicle fire may result.
Remedy:
 Prevost will notify owners, and dealers will re-route and repair the affected power cables, as necessary, free of charge. The recall is expected to begin in November 2012. Owners may contact Prevost at 1-418-883-2888 x 6558.
Notes:
 Prevost's campaign recall number is SR12-39. Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Vehicle Make / Model: Model Year(s):
GILLIG / LOW FLOOR 2010
Manufacturer: GILLIG CORPORATIONReport Receipt Date: OCT 18, 2012
NHTSA CAMPAIGN ID Number: 12V506000 NHTSA Action Number: N/A
Component: VISIBILITY:GLASS, SIDE/REAR
Potential Number of Units Affected: 657
Summary:
 Gillig is recalling certain model year 2010 Lowfloor transit buses, manufactured April 16, 2010, through November 16, 2010, and equipped with Ricon 3-Minute Urban Transit Bus Window sets. The composition of the material used to cast the handle that opens the egress window is incorrect, resulting in a reduction in material strength. The handle(s) on the emergency egress passenger windows may break before the window latch is released.
Consequence:
 In the event the egress window handle fails during an actual emergency situation, passengers may be trapped in the vehicle placing them at risk of injury.
Remedy:
 Gillig will notify owners, and dealers will replace the window handles free of charge. The recall is expected to begin in November 2012. Owners may contact Gillig at 1-800-735-1500 for more information.
Notes:
 Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Vehicle Make / Model: Model Year(s):
TOYOTA / FJ CRUISER 2007-2012
Equipment Brand Name / Part No. or Model No.: Production Dates:
TRD / BRAKE KITMAR 28, 2007 - MAY 25, 2012
Manufacturer: Toyota Motor North America, Inc.Report Receipt Date: OCT 17, 2012
NHTSA CAMPAIGN ID Number: 12E046000 NHTSA Action Number: N/A
Component: EQUIPMENT
Potential Number of Units Affected: 655
Summary:
 Toyota is recalling certain Toyota Racing Development (TRD) brake kits, P/N PTR09-35070, and TRD High-Performance brake kits, P/N PTR09-35100, installed by Toyota vehicle processing centers and sold by Toyota dealers as an optional accessory for model year 2007 through 2012 Toyota FJ Cruiser vehicles. The subject TRD brake kit is specifically designed for the front wheels of 2007-2012 model year FJ Cruiser vehicles. Due to the shape of the outer brake tube of the brake kit, the clearance between the outer brake tube and a TRD 16 inch 6-spoke alloy wheel is minimal. If wheel balance weights are installed in an incorrect location, there is a possibility that the outer brake tube could be damaged due to interference with the balance weight, and brake fluid could leak from the damaged tube.
Consequence:
 If a brake tube becomes damaged and leaks fluid, it may result in increased stopping distances, and in some cases, loss of vehicle front braking performance, which could increase the risk of a crash.
Remedy:
 All known owners of 2007-2012 model year FJ Cruiser vehicles will be notified by first class mail. If the vehicle is equipped with one of the TRD brake kits, the brake caliper outer brake tube will be replaced with a newly designed one at no charge. During this service, if necessary, the dealer will make wheel balance adjustments. This remedy will be performed even if the vehicle has original equipment 16 inch or 17 inch wheels or TRD 16 inch Beadlock ring type wheels, which are not affected by the condition, to assure sufficient clearance in the event wheels are changed at a later time. Notification to owners will begin in mid-November 2012. Owners may contact Toyota Customer Experience Center at 1-800-331-4331.
Notes:
 Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Vehicle Make / Model: Model Year(s):
VOLVO / VHD 2002-2013
VOLVO / VN 2002-2013
Manufacturer: Volvo Trucks North AmericaReport Receipt Date: OCT 18, 2012
NHTSA CAMPAIGN ID Number: 12V510000 NHTSA Action Number: N/A
Component: SEAT BELTS
Potential Number of Units Affected: 1,496
Summary:
 Volvo is recalling certain model year 2002-2013 VHD and VN trucks, manufactured from August 4, 2000, through June 22, 2012, and equipped with bench passenger seats. The seat belt d-ring weld may not be sufficient enough to meet the seat belt pull test. Therefore, these vehicles fail to conform to the requirements of Federal Motor Vehicle Safety Standard No. 210, "Seat Belt Assembly Anchorages."
Consequence:
 In the event of a crash, an insufficient seat belt weld may prevent the seat belt from properly restraining the occupant. This increases the risk of injury to the seat occupant.
Remedy:
 Volvo Trucks of America will notify owners, and dealers will replace the suspected d-ring, free of change. The safety recall is expected to begin on, or before, December 17, 2012. Owners may contact Volvo at 1-336-393-2000.
Notes:
 Volvo's recall campaign number is RVXX1204. Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153), or go to www.safercar.gov.
Vehicle Make / Model: Model Year(s):
INTERNATIONAL / PROSTAR 2013
Manufacturer: Navistar, Inc.Report Receipt Date: OCT 18, 2012
NHTSA CAMPAIGN ID Number: 12V508000 NHTSA Action Number: N/A
Component: EQUIPMENT
Potential Number of Units Affected: 279
Summary:
 Navistar is recalling certain model year 2013 International ProStar commercial trucks, manufactured from May 14, 2012, through August 14, 2012, and equipped with tow hook feature code 01570. The tow hooks may not have been heat treated to specification resulting in reduced strength.
Consequence:
 Improperly heat treated tow hooks may unexpectedly break during vehicle recovery, resulting in the towed vehicle separating from the towing vehicle while in traffic, increasing the risk of a crash without warning with accompanying vehicle damage, injuries or deaths.
Remedy:
 Navistar will notify owners, and dealers will replace the suspect tow hooks, free of change. The safety recall is expected to begin on, or before, December 17, 2012. Owners may contact Navistar at 1-800-448-7825.
Notes:
 Navistar's recall campaign number is 12527. Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153), or go to www.safercar.gov.
Vehicle Make / Model: Model Year(s):
BMW / 745I 2005
BMW / 745LI 2005
BMW / 750I 2006-2008
BMW / 750LI 2006-2008
BMW / 760I 2005-2006
BMW / 760LI 2005-2008
Manufacturer: BMW of North America, LLCReport Receipt Date: OCT 17, 2012
NHTSA CAMPAIGN ID Number: 12V502000 NHTSA Action Number: EA12002
Component: POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM, PCM)
Potential Number of Units Affected: 45,500
Summary:
 BMW is recalling certain model year 2005-2008 7-Series vehicles, equipped with the Comfort Access option, and manufactured August 23, 2004, through July 24, 2008. The affected vehicles have an electronic key and an electronic connection between the gear shifter and the transmission (shift-by-wire) that automatically shifts the transmission to Park when the driver presses the Start/Stop button to shutdown the engine. If the driver presses the engine Start/Stop button 2 or 3 times within a short time interval, the system may shift the transmission to Neutral rather than Park. If using the electronic key (Comfort Access mode), there would be no protection from the ignition interlock that prevents key removal if the vehicle is not in Park.
Consequence:
 If the driver exits the vehicle with the transmission in Neutral and the parking brake is not applied, the vehicle may rollaway. Unattended rollaway incidents often result in a crash or cause injury to pedestrians attempting to stop or enter the vehicle or to other bystanders in the path of the vehicle.
Remedy:
 BMW will notify owners beginning in November 2012, but will not have revised software available to remedy the vehicles until March 2013. Owners may call BMW at 1-800-525-7417 or email BMW at CustomerRelations@bmwusa.com.
Notes:
 Owners may also contact the National Highway Traffic Safety Administration's Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153), or go to www.safercar.gov.
Vehicle Make / Model: Model Year(s):
INTERNATIONAL / DURASTAR 2012
INTERNATIONAL / WORKSTAR 2012
Manufacturer: Navistar, Inc.Report Receipt Date: OCT 18, 2012
NHTSA CAMPAIGN ID Number: 12V509000 NHTSA Action Number: N/A
Component: SEATS
Potential Number of Units Affected: 5
Summary:
 Navistar is recalling certain model year 2012 International DuraStar and Workstar commercial trucks, manufactured from April 26, 2011, through December 19, 2011, and equipped with a 7 degree passenger seat (feature code 16JAJ or SCBA). During a load test, the front passenger seat separated from its mounting rails. Thus, the vehicles failed to conform to the requirements of Federal Motor Vehicle Safety Standard No. 207, "Seating Systems."
Consequence:
 In the event of a crash, the seat may may come loose resulting in an increased risk of injury to the seat occupant.
Remedy:
 Navistar will notify owners, and dealers will replace the seat adjuster rail, anchor plate, and mounting hardware, free of charge. The safety recall is expected to begin on, or before, December 17, 2012. Owners may contact Navistar at 1-800-448-7825.
Notes:
 Navistar's recall campaign number is 12528. Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153), or go to www.safercar.gov.
Vehicle Make / Model: Model Year(s):
INTERNATIONAL / LONESTAR 2013
INTERNATIONAL / PROSTAR 2013
INTERNATIONAL / WORKSTAR 2013
Manufacturer: Navistar, Inc.Report Receipt Date: OCT 17, 2012
NHTSA CAMPAIGN ID Number: 12V507000 NHTSA Action Number: N/A
Component: STEERING
Potential Number of Units Affected: 1,711
Summary:
 Navistar is recalling certain model year 2013 International brand LoneStar, ProStar, and WorkStar commercial trucks, manufactured from April 22, 2012, through May 28, 2012, and equipped with steering wheel feature codes 05CAW, 05CAX, 05CAZ, 05CBA, or 05WBD. The steering wheel may not have been completely welded to its mounting hub.
Consequence:
 A steering wheel with an incomplete weld may separate from the steering wheel mounting hub, leading to a loss of vehicle control and increasing the risk of a crash.
Remedy:
 Navistar will notify owners, and dealers will inspect and replace affected steering wheels, free of charge. The safety recall is expected to begin in November 2012. Owners may contact Navistar at 1-800-448-7825.
Notes:
 Navistar's recall campaign number is 12529. Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153), or go to www.safercar.gov.