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Friday, August 30, 2013

Dr. Gizmo Column


"Dr. Gizmo"
By Phil Arendt

Fuel Injector Causes Trouble
Question 1
I have a 2002 Toyota RAV4 with an engine that misfires.  The first time this happened I was driving along on the highway when the check engine light turned on and the engine started to hiccup.  Then the check engine light started flashing.  When I released the gas pedal the light stopped flashing but remained on.  As I accelerated the light was steady but if I accelerated hard the light flashed and the engine hiccupped. 

The next day I went to a repair shop but the engine was running fine and the check engine light was off.  A mechanic did some tests and found code 301.  He replaced the spark plugs and a coil on one of the cylinders.  The engine seemed to run better but a week later the hiccup and light problem returned. 
I returned to the repair shop.  The mechanic retrieved the same code.  Now he wants to replace the injectors, but he is not sure if the injectors are the cause of the trouble.  Does this sound right to you?  B.R., email

Answer 1
No.  It’s not time to replace all of the injectors.  Only one cylinder is acting up.  If the trouble code indicated trouble in all cylinders it might be caused by faulty injectors at all of the cylinders. 

Since the condition appears intermittently, it might be time to do some experimentation.  Perhaps your technician might consider swapping the injectors in cylinders one and three.  By doing this he will be able to determine if the injector in cylinder one affects the performance of cylinder three.  If so, the hiccup as you describe will transfer from cylinder one to cylinder three and cylinder one will no longer exhibit the symptoms.           
If this turns out to be true, only one injector will need replacement.


Minor Repair Could Save Transmission
Question 2
The check engine light turns on in my 2007 Lexus ES350.  When it turns on the transmission does not shift properly.  Sometimes it takes forever for it to shift into the next gear even if I’m not accelerating hard. 

I went to a repair shop where tests found a code for a problem in a temperature sensor inside the transmission.  The mechanic said that it would be wise to replace the transmission due to the fact that the car has nearly 155,000 miles.  I did not have him do any work he suggested. 
My car is in great shape.  I don’t have a problem fixing it as long as the repair is needed.   Is it necessary to replace or overhaul the transmission at this mileage?  R.P., email

Answer 2
No.  Actually the temperature sensor is a serviceable part that does not require major disassembly of the transmission.  As long as nothing deep inside the unit has broken or is excessively worn there is no need to overhaul or replace it.

Minor Repair Turns Ugly
Question 3
I have a 2002 Dodge Durango that has no brake lights.  I’m pretty handy when it comes to repairing our family cars, but this one has me stumped.  The brake lights quit working.  I determined that the brake light switch failed.  I installed a new switch from my dealer and now the engine won’t crank to start, the brake lights still do not work and only the turn signal on the left side works.  The lights on the right side don’t work at all and no indicators lights turn on in the instrument panel.

The brake light switch is easy to replace.  I’ve looked for loose plugs, blown fuses, bad grounds, broken wires and I have tried another brake light switch.  Power goes in and out of the switch but now I have multiple problems that were not there before.  Can you help?  B.W., email

Answer 3
The fact that more trouble developed after replacing the switch indicates that perhaps the battery was not disconnect before the task of replacing the switch.  It’s really an important step that helps prevent trouble like this.  It’s possible there was a short circuit that damaged other circuits.
Since the engine does not crank, it’s possible the range sensor in the transmission has failed.  It’s also possible something failed in the instrument cluster.  At this juncture it might be wise to have the vehicle towed to a well-equipped shop where an experienced technician can utilize test equipment to determine what has failed.

Moaning Over Groaning Sound 
Question 4
When using the air conditioner in my 2005 Mini Cooper S I hear a groaning noise.  I took the car to my repair shop.  They could not find anything wrong with the air conditioning. 

Other than the noise the air conditioner works fine.  I hear it mostly when stopped at a light or in stop and go traffic.  It’s annoying.  Do you have any idea what might cause the sound?  G.M., email

Answer 4
Sometimes a noise such as this is caused by failed motor mounts.  When the engine is not in proper alignment within the engine cradle hoses, lines and other components also are not in proper position.  This causes vibrations from accessories such as the air conditioning compressor to transmit into the cabin.

Ask your favorite technician to consider a check of the mounts   It’s possible an out of alignment mount needs adjustment.  Also, replacement of a failed mount might be the cure. 

Body Work Blamed For Failed Air Bag System
Question 5
The airbag light in my 1997 Miata is on.  Last summer the battery became weak and eventually failed.  In its weakened state I delivered the car for body work to the passenger side fender.  It was planned that the work would be done while I was on vacation, but it wasn’t started because the power antenna mast was broken and the motor had burned out.  When I picked up the car the airbag light was on.

A shop representative said the light was due to battery failure.  He said they had tried unsuccessfully to recharge it.  He said I should get a new battery and if the light didn’t go out after a month to bring the car to their mechanical department.  The mechanical department later said that a simple re-set was not possible and that compensable work was required.  I stored the car over the winter and trickle-charged the new battery before reinstalling it.  The light reappeared and it needs fixing because we need to know that the airbag is working in order to maintain the car’s resale value.  Otherwise the car is in A-1 condition.

What must be done to extinguish the light and should the repair shop be responsible at its expense to do the repair?  A. R., West St. Paul, Minn.

Answer 5
The fact the air bag light illuminated while the car was at the body repair shop does not mean they did something wrong.  However, if they pinched a wire at the right fender it is their responsibility to cure the trouble at no cost to you but the majority of components are located in the cockpit of your MX-5.   

Sensors, switches and modules for the air bag system are in the interior and not on the right fender.  They did not do any repairs to the interior.  Also, replacing the power antenna does not require any interior cabin disassembly as the power antenna is situated in the trunk.
It might be wise to check fuses in the fuse box under the hood.  Also, it is time for a technician to perform diagnostic tests on the air bag system.  If the fuses are okay more than likely a clock spring under the steering wheel is broken or a module has failed.

It’s Impossible To Know Everything About Every Vehicle
Question 6
I’m an industrial engineer.  How is it possible for an auto technician especially at an independent shop to know everything about every car they repair?  M.C.P., email

Answer 6
They don’t, but they do know a great deal.  Obviously, computers control numerous devices from infotainment systems to when the engine fuel mixture needs a tweak or transmission needs to shift into the next gear or the power door locks lock and unlock.  The information that rushes through computers is astounding with thousands of changes per second.  A technician uses a computer to monitor systems, components, voltage and patterns on a scope to determine if a device or system is operating as designed and within specifications in his diagnostic tools and computer systems in a vehicle. 

A big challenge is they don’t have vehicle specific information.  When a vehicle comes to the end of a factory assembly line a heavy duty computer loads vehicle specific software into the vehicle.  It’s different for every vehicle.  A minor cosmetic change to a vehicle results in changes to vehicle software programs.  Minor changes for example in the style of a grille can change the operation of the engine cooling system fan.  The factory installed software makes a change to accommodate the grille so the engine cooling fan cools within certain criteria.  This could mean a difference of five revolutions of the fan per minute.
Technicians even at a dealership have limited access to factory software data and information.  Often, this results in questions.  A vehicle may have a problem or maybe not.  Also, the lack of knowledge due to differences in their tool software and vehicle factory installed software may find a system is operating within their computer scan tool software specifications but not within the factory installed vehicle specific software and the cause of an issue may not be diagnosed.   

Someday this might change but for right now a technician is limited to the equipment and software that is available to him or her.  Changes are constant and frequent, more often than Adobe and Microsoft change the software in your home and work computers.  It’s important for a technician to keep all of his equipment up-to-date with software updates or even new equipment. 
Thank you for all the great questions.  Dr. Gizmo can’t wait to answer more.

Phil Arendt is a columnist, consultant and A.S.E.-Certified Master Technician.  Readers may send questions to Dr. Gizmo at P.O. Box 548, Cary, IL. 60013 or e-mail address mailto:drgizmo@hotmail.com. 08/19/2013 ® DR. GIZMO © 1989 - Present

Monday, August 26, 2013

Recall Recap For The Week Of August 19, 2013

Everyone wants to jump in their vehicle and arrive at their destination safely.  Unfortunately, to often  defects cause trouble that might cause an accident, injury and property damage.

The National Highway Traffic Safety Administration investigates vehicle complaints that often result in a safety recall.  Today is no different.  They have announced their recap of recalls for the week of August 19, 2013.

This week their recap includes driveshafts, half shaft and axles that can fail, awnings that could unfurl, failing brakes, electrical short circuits, trucks that may tip, ladders that could collapse and windshield wipers that might quit operating.

To learn more about these recalls, click on the NHTSA ID number.

Have a great week!  

NHTSA Campaign ID Number :
Manufacturer :
Volvo Trucks North America
Make / Model Years :
VOLVO / 2013-2014
Subject :
Driveshaft may fail due to being Underrated
NHTSA Campaign ID Number :
Manufacturer :
Navistar, Inc.
Make / Model Years :
BISON COACH / 2013
Subject :
Unexpected Unfurling of the Awning
NHTSA Campaign ID Number :
Manufacturer :
General Motors LLC
Make / Model Years :
CHEVROLET / 2011-2012
Subject :
Possible Loss of Braking Assist
NHTSA Campaign ID Number :
Manufacturer :
Pierce Manufacturing
Make / Model Years :
OSHKOSH / 2008
Subject :
Wheelchair Lift Armored Cable Short Circuit
NHTSA Campaign ID Number :
Manufacturer :
Chrysler Group LLC
Make / Model Years :
FIAT / 2013
Subject :
Half Shafts may Loosen/Loss of Drive
NHTSA Campaign ID Number :
Manufacturer :
Kia Motors Corporation
Make / Model Years :
KIA / 2014
Subject :
Right Front Axle Shaft Can Fracture
NHTSA Campaign ID Number :
Manufacturer :
Spartan ERV
Make / Model Years :
SPARTAN / 2004-2010
Subject :
Interlock Magnets may Detach and Truck may Tip
NHTSA Campaign ID Number :
Manufacturer :
Spartan ERV
Make / Model Years :
SPARTAN ERV / 2005-2012
Subject :
Ladder May Collapse
NHTSA Campaign ID Number :
Manufacturer :
Volvo Trucks North America
Make / Model Years :
VOLVO / 2011-2012
Subject :
Wiper Motor May Fail

Friday, August 23, 2013

Dr. Gizmo Column

"Dr. Gizmo"
By Phil Arendt

A Lot Rides On The Timing Belt    
Question 1
Recently, I had my 2004 Hyundai Santa Fe at my local shop for an oil change and general check-up.  It has 66,000 miles and a 4-cylinder engine.  I purchased the vehicle three years ago. 

When the work was done a service man was going over the bill and inspection form when he suggested that I have the timing belt replaced.  I’ve owned four cars prior to this one and have never had anyone suggest such work.  I never had to replace a timing belt on any of them. 

My SUV runs fine.  Since I have owned the vehicle I have taken great care of it.  It’s in great shape.  Is this something that is necessary to do? B.C., email

Answer 1
The timing belt is an important drive belt hidden under a cover on the engine that synchronizes the up and down motion of the pistons with the opening and closing of the valves.  It’s similar in construction to the serpentine belt that you see on the outside of the engine that turns accessories such as the alternator and air conditioning compressor.  If the timing belt breaks due to wear the pistons and valves could collide and cause major engine damage.

According to the factory recommended maintenance schedule for your vehicle the timing belt should be replaced at 60,000 mile intervals.  It’s due for replacement.  It certainly is a lot less expensive to replace the belt than the engine should the belt break.

Exam Of Engine Parts Not Too Intrusive
Question 2
The 2.0-liter engine in my 2007 Volkswagen Passat sounds like a diesel engine.  It has 122,000 miles, an automatic transmission and turbo-charger. 

I went to a repair shop where a technician thought the noise was coming from the timing belt.  He checked it and it’s fine.  He’s not sure what is causing the sound but wants to disassemble the engine to find the source of the noise.
I’ve owned the car since it was new.  I change the oil every 2,500 to 3,000 miles.  The car is in great condition.  Do you have any clue as to what is causing the noise?  W.S., email

Answer 2
Your technician must have an inkling of what is causing the sound and a course of action.  He wants to disassemble the engine.  If you agree to proceed with an internal examination he will inspect parts that might be causing the sound. 

From your description of the noise more than likely it is from the valve system so he won’t be removing the bottom of the engine.  He’ll look for trouble at the top of the engine.  This is not a major operation.  He likely will remove the valve cover so he can examine the cam shafts and other parts that comprise the valve system.  Once he has completed the exam he should know the cause of the sound and suggest a lasting repair.

Coolant Leak Hides From View
Question 3
There is antifreeze leaking from the engine near the air conditioner compressor.  The compressor and lower radiator hose are blocking my view of the leak not to mention the slant of the engine and tight quarters.   The leak is pretty bad as I have to add half a gallon of premix antifreeze every other day which is about 80 miles of travel. 

I have a 2002 Chrysler Sebring with a 2.7-liter motor and nearly 190,000 miles.  Do you have any idea what’s leaking?  S.J., email

Answer 3
Don’t repair it.  Keep topping off the reservoir so the antifreeze manufactures can hire more employees.  Also, the drips of engine coolant on the road will give environmentalists and pet owners something to discuss.

All kidding aside, this problem needs repair to prevent engine damage from the result of overheating.  It is possible the timing cover gasket or radiator hose has sprung a leak.  It is also possible the trouble is caused by a failure of the seal on the water pump shaft.  The water pump has a small weep hole in the case near the shaft and pulley.  Without specialized equipment to examine the water pump it is impossible to see the weep hole without removing parts in the way of view.

When you take the vehicle to a repair shop consider this suggestion.  Your technician will likely find that the water pump needs replacement.

Key Needs Programming
Question 4
My 2001 Mercury Sable won’t start.  A friend who has a lot of Ford knowledge and tools has been helping with this problem.  At first there was a coil that was causing the 3.0-liter engine to misfire.  After installing a new coil we found that the engine computer was the cause of the coil problem.  We installed a new module and now the motor won’t start.  My friend has a scanner that programs engine computers so he programmed the new one but the engine still does not start.  Now he thinks the trouble is in the key.  I only have one.  We had a new key made but this did not start the engine.

Do you have any suggestions?  C.S., email

Answer 4
Sure, buy an old clunker from the early 1980s and you won’t have to worry about anti-theft system problems.  All kidding aside keep your car.  Since your buddy has programmed the engine control module the antitheft system codes do not match.  Now the key code doesn’t match the computer. 

At this point your best bet is to have a new key programmed at a dealership.

To Fix Leak, Remove Transmission
Question 5
I have a 2007 Lexus ES350.  I bought the vehicle in 2010.  I’ve taken good care of it by following the factory service schedule.  The trouble is that there is transmission fluid leaking between the engine and transmission.  What would cause that problem?  M.P., email

Answer 5
You finally asked a question I can’t answer.  I’m just kidding of course.

More than likely the trouble is caused by a leaky seal at the front pump cover or seal at the torque converter.  Regardless of which seal is leaking the transmission has to come out to replace the afflicted seal or replace a flawed hard part such as the torque converter.
Now I have a question for you.  How do you know the leak is from this area and not from somewhere else on the transmission?

Renewed Cylinder Head Proposed To Extend Vehicle Service  
Question 6

The 1.6-liter engine in my 1996 Honda Civic developed a misfire.  My mechanic did a compression test and found low compression in one of the cylinders.  He checked the cylinder using three different tests.  One was electronic and the other two were with a pressure gauge connected to the low cylinder.  One gauge test was wet and one was dry.  I’m not sure what that means but that’s what he told me.
My mechanic is fairly certain that the trouble is in the cylinder head and not in the piston part of the engine.  He says the engine needs a valve job.

My car is in great condition.  There isn’t a bit of rust.  It has 110,000 miles.  It has a standard transmission and a recently installed clutch.  I’ve owned the car since 2001.  It never has let me down.  I follow the service schedule recommended by Honda. 
My mechanic says the engine should run for a long time after the work.  He has worked on it for many years.  A valve job is expensive.  Is it worth fixing?  R.G.P., email

Answer 6
Apparently, you trust your technician.  You have given him many years of business.  I’m sure he does not want to lose your trust and business now.  He likely has made an accurate assessment of the cause of the condition.

The tests he performed have guided him to the conclusion that more than likely a valve is excessively worn.  Also, he has determined that the car will travel for many more years with a renewed cylinder head.
It’s up to you to decide to fix it or not.  You are the only person who can make the decision based upon your budget and the condition of the vehicle.  Certainly, it is less expensive to fix the car than it is to buy a new one.

If you so choose, it’s time to give him authorization to do the work as long as he guarantees his expertise and renewed cylinder head will cure the issue.  If not, it’s time to tow the vehicle to a salvage yard.

Thank you for all the great questions.  Dr. Gizmo can’t wait to answer more.
Phil Arendt is a columnist, consultant and A.S.E.-Certified Master Technician.  Readers may send questions to Dr. Gizmo at P.O. Box 548, Cary, IL. 60013 or e-mail address mailto:drgizmo@hotmail.com.  08/12/2013 ® DR. GZMO © 1989 - Present

Chevrolet’s Small Car Sales Increases 229 Percent


Younger buyers coming to brand for value, technology, fuel economy and price
                  

DETROIT – Chevrolet’s small and compact car sales are up 229 percent year over year, from the second quarter of 2010 to the same quarter this year, evidence of the brand’s continuing success in attracting buyers of all ages including millennials, whose purchase priorities include advanced technology, fuel economy, functionality and affordability.
 
Chevrolet’s share of buyers under 35 continues to increase year over year, led by vehicles such as the Cruze, Sonic, and, most recently, the Spark mini car. Leading the segment is the Cruze, which is among the top-selling Chevrolet vehicles to those under 25. One in four Sonic and Spark buyers are also under 25, while nearly seven in 10 buyers of those cars are new to Chevrolet.

“The opportunity this new generation represents is enormous,” said Cristi Landy, Chevrolet marketing director, Small Cars and Electrified Vehicles. “The only way for Chevrolet to deliver the products, technology and services they want most is to really listen to what is important in their lives today and help enable them to reach their full potential.”

Copyright General Motors      2014 Chevrolet Cruze

Part of this dialogue happens online through Chevrolet’s social media channels. Successful online campaigns, including the Effie-winning Sonic “Let’s Do This” campaign, propelled the Sonic to the forefront with young buyers. Chevrolet’s newest campaign features the Cruze Diesel through lighthearted Vine videos on Twitter that last less than seven seconds each. Chevrolet is the first automotive manufacturer to use the Vine platform for an original advertising campaign.
  
Research shows that younger buyers rank vehicle technology among the top features influencing purchase decisions. Both the Spark and Sonic feature Chevrolet MyLink infotainment systems powered by smartphones including apps such as BringGo Navigation, Pandora, Tune in and Siri in Eyes Free Mode, which helps them stay safely connected at a fraction of the price of in-dash navigation.

Chevrolet dealers also play an important role in helping to better understand the wants and needs of the younger buyers. By providing access to resources, such as credit, dealers are helping to make the process of purchasing a car easier.

“Nearly four in 10 millennial buyers are purchasing within the compact car segment,” said Dora Nowicki, Chevrolet Sonic marketing director. “As a brand, we recognize the importance of partnering with next-gen buyers and engaging with them before, during and after purchase.”

About Chevrolet
Founded in 1911 in Detroit, Chevrolet is now one of the world’s largest car brands, doing business in more than 140 countries and selling more than 4.5 million cars and trucks a year. Chevrolet provides customers with fuel-efficient vehicles that feature spirited performance, expressive design, and high quality. More information on Chevrolet models can be found at www.chevrolet.com.

Monday, August 19, 2013

Recall Recap For The Week Of August 12, 2013


What we do without the National Highway Traffic Safety Administration?  Besides our military this government agency is absolutely a necessity.  They have made our vehicles and roads safer for all of us.

This week's recall issues include awning that could unfurl, broken axles, loose suspension parts, trailers that could disconnect from their tow vehicle, broken transmission parts, brake failure, stalling engines, broken switches and possible fuel fires.  Any of these issues could ruin the day for you and other motorists.        


To learn more please click on the following NHTSA Campaign ID links to view the recall information.

NHTSA Campaign ID Number :
Manufacturer :
Outdoors RV Manufacturing
Make / Model Years :
BLACK STONE / 2014
CREEK SIDE / 2013-2014
TIMBER RIDGE / 2013-2014
WIND RIVER / 2013
Subject :
Unexpected Unfurling of the Awning
NHTSA Campaign ID Number :
Manufacturer :
Hyundai-Kia America Technical Center Inc
Make / Model Years :
HYUNDAI / 2013
Subject :
Right Front Axle Shaft Can Fracture
NHTSA Campaign ID Number :
Manufacturer :
Hyundai-Kia America Technical Center Inc
Make / Model Years :
HYUNDAI / 2006-2011
Subject :
Crossmember Corrosion may cause Loose Control Arm
NHTSA Campaign ID Number :
Manufacturer :
Kaufman Trailers
Make / Model Years :
KAUFMAN / 2012-2013
Subject :
Kingpin may Fail Allowing Trailer to Separate
NHTSA Campaign ID Number :
Manufacturer :
OBS, Inc.
Make / Model Years :
OBS / 2009,2013-2014
ROYAL / 2013
Subject :
Unexpected Unfurling of the Awning
NHTSA Campaign ID Number :
Manufacturer :
Intech Trailers, Inc.
Make / Model Years :
INTECH / 2013
Subject :
Unexpected Unfurling of the Awning
NHTSA Campaign ID Number :
Manufacturer :
Chalet RV
Make / Model Years :
CHALET TRUCK CAMPERS / 2013-2014
TAKENA / 2013-2014
Subject :
Unexpected Unfurling of the Awning
NHTSA Campaign ID Number :
Manufacturer :
Chrysler Group LLC
Make / Model Years :
DODGE / 2012
Subject :
Loss of Power Transfer/Transmission Snap Ring
NHTSA Campaign ID Number :
Manufacturer :
Vermeer Manufacturing Company
Make / Model Years :
VERMEER / 2010-2013
Subject :
Air Brake Hose May Become Damaged
NHTSA Campaign ID Number :
Manufacturer :
Jaguar Land Rover North America, LLC
Make / Model Years :
JAGUAR / 2013
Subject :
CAC Hose may Detach/Unexpected Engine Stall
NHTSA Campaign ID Number :
Manufacturer :
Jaguar Land Rover North America, LLC
Make / Model Years :
JAGUAR / 2011-2014
Subject :
Convertible Roof & Windows Switch/FMVSS 118
NHTSA Campaign ID Number :
Manufacturer :
BMW of North America, LLC
Make / Model Years :
BMW / 2009-2010
Subject :
Fuel Filter Heater/Possible Fire