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Wednesday, December 30, 2015

Dr. Gizmo Advice Column


 "Dr. Gizmo"

By Phil Arendt


Diesel Engine Sends Smoke Signals   

Question

My 2006 Volkswagen Jetta turbo-diesel with 189,000 miles is in great condition but there is an issue that needs repair.  When accelerating from a stop the engine bogs and a cloud of black smoke shoots from the exhaust.  Once the turbo-charger kicks in the engine runs great. 

I have not gone to a shop yet.  What would cause this problem?  J.N., email



Answer

As efficient as diesel engines can be your diesel needs help.  A cloud of black smoke is a sign of excessive unburnt fuel.

This condition might be caused by faulty fuel injectors, a fault in the exhaust gas recirculation system, a faulty mass air flow sensor, carbon build-up in the intake manifold, issues in the turbo-charger system and perhaps contaminated fuel plus more.

Once a technician performs tests including a test drive and careful monitoring of data he or she should be able to determine the exact cause and a lasting cure.



Keyless Entry System Needs Attention Of Experienced Technician

Question

The keyless entry in my 2005 Land Rover LR3 does not work.  I have two remotes.  Both remotes were tested at an auto supply store.  Both are working fine.  Also, when I use the switch on the dash the doors lock and unlock.  Is this something only a dealer can fix?  S.J., email



Answer

This can be repaired by an independent shop if they have a technician with Land Rover diagnostic and repair experience along with proper test equipment.  In your area you might have a shop that specializes in Land Rovers.  Search the internet.  If no independent shop has the tools and expertise, it’s time to make an appointment at a Land Rover dealership.



 Multiple Starter Motor Failure Raises Concern

Question

In the last year the starter in my 2003 Ford Explorer was replaced three times.  It has a 4.0 6-cylinder engine.  Right now it will not start.  When I turn the key I hear the familiar click, click of a bad starter.  It sounds the same each time it fails.

I’m having it towed to the shop that has been replacing the starters.  Each time they have replaced it they say nothing in the engine causes the starter to go bad.  They have been installing remanufactured starters so I have not had to pay for any of them except the original.  The last time they replaced it they suggested that I have them install a factory original starter but I declined because I would have to pay for it.  This time I might agree with their recommendation. 

I have owned the vehicle since it was new.  It has 81,000 miles.  I follow the factory maintenance schedule.  The truck is in good condition.  Is there anything in the engine that might cause the starter to go bad?  T.J., email



Answer

Generally, repeat failures are caused by broken teeth or cracks on the flywheel.  A starter gear engages this part to spin the engine.  I hope your shop has done a thorough inspection of it. 

Also sometimes failing parts in the transmission or engine might cause an excessive load on a starter.  Your shop might consider checking for issues such as a failing hydraulic pump in the transmission or failing bearings in the engine but with a year of trouble it’s doubtful either unit has a fault that is causing starter motor failures.  By now Issues such as these would have manifested into complete failures of the engine or transmission. 

More than likely, the trouble is caused by an issue such as a faulty connection, a heavily corroded negative or positive battery cable, flywheel issues or the starters are not up to the task.   Consider the installation of an original equipment starter after a technician considers these possible causes.



Reader Observation

Question

Thanks to Dr. Gizmo and my local newspaper I enjoy the weekly auto troubleshooting articles.  I have noticed a common thread in the help requests.  Nearly all the vehicles in question have high mileage and have been a pleasure for the owners.  Nearly all owners seem to avoid service at their brand's car dealer, mentioning "local repair shops", whatever that is.  I have nothing against unaffiliated repair businesses but for a tough, tricky car failure it would be logical that the brand dealer service people would have the best parts, tools and training.  I also believe that part of the strategy with long warranties on newer model cars is a big incentive for having service at the brand dealer.  What are your thoughts?  J.D., email



Answer

You are correct.  Dr. Gizmo rarely receives a complaint about a motorist’s vehicle choice.  He does receive a majority of mail regarding car problems in older vehicles.  Most requests are from readers who visit independent repair shops and avoid going to dealerships for repairs and preventive maintenance.  A majority of them feel price at a dealership is their concern.  Many state inconvenience, too.   

In almost every instance readers love their vehicles and take great care of them.  They keep them for a long time.  When something breaks they often ask for a second opinion or they are at their wits end with a condition their shop can’t repair.  In such a scenario many independent shops have suggested a dealership is the next step to a successful repair.  Often an independent shop will take an afflicted vehicle to a dealership for their customer.

You rarely read about low mileage vehicles in this column due to the factory warranty period.  New car owners take their vehicle to a dealership for warranty repairs.  With bumper to bumper warranties of 36,000 miles or more and a 100,000 mile warranty on the engine and transmission it would make sense to take a vehicle to a dealership.  Also, many new vehicles come with preventive maintenance packages with a new car purchase.



Diesel Truck Fails To Start

Question

My 2004 Ford Excursion with a 6.0-liter diesel engine won’t start.  When I turn the key on all the lights on the dash light up normally.  I wait for the glow plugs to heat up and then I turn the key to start.  When I do the engine cranks but it does not run.  I have cranked so much the batteries needed charging but charging did not get the engine running. 

The truck is in great condition.  I love my diesel.  I do a lot of the maintenance on it.  It has 141,000 miles and has been well maintained.  What would cause this problem?  R.M., email



Answer

I’m sorry to hear of your plight.  This might be due to a blocked fuel filter.  Perhaps a fuel pump has failed.  Maybe a fuel injector control module has failed.  Perhaps the anti-theft system is preventing starts.  Maybe the glow plugs are not heating up. 

I understand that you enjoy doing preventive maintenance tasks but at this juncture the job of repairing this condition might be something beyond your expertise.  It’s time to send your truck on an excursion to your favorite repair shop.



Misfire Continues Despite Installation Of New Parts

Question

My 2003 Chevrolet Silverado 3500 has 183,000 miles and a 6.0-liter V8 engine.  I’ve owned it since it was new.  I change the oil and filter every 2,500 miles and have kept up with other maintenance according to the factory schedule.  It has never let me down.

When the engine is idling, I feel a slight misfire.  I replaced the spark plugs, ignition wires and fuel filter.  A friend who knows a lot more about engines than me said that sometimes a bad crankshaft sensor causes the trouble so I replaced it.  This work has not cured the problem. 

I went to an auto parts store for testing.  The employee found a misfire code in cylinders 5 and 6.  I replaced the spark plugs again in those cylinders but the problem continues.  Can you help?  M.J., email



Answer

The symptoms indicate an issue that might be the result of a leak at the intake plenum.  The two afflicted cylinders are connected through the plenum.  There might be a leaky seal or gasket.  It’s also possible a vacuum port is connected at that point on the plenum and a vacuum hose is cracked. 

Since the engine has pushed the truck many miles it’s possible there is excessive wear of the valves at those cylinders. It’s also possible the camshaft is excessively worn. 

Check for leaks at the plenum and vacuum hoses.  Do a compression test on all the cylinders.  What needs repair depends on your findings.  Good luck with this project.

   

Thank you for all the great questions.  Dr. Gizmo can’t wait to answer more.

Phil Arendt is a columnist, consultant and A.S.E.-Certified Master Technician.  Readers may send questions to Dr. Gizmo at P.O. Box 548, Cary, IL. 60013 or e-mail address drgizmo@hotmail.com.   11/02/2015 ® DR. GIZMO © 1989 - Present

Tuesday, December 29, 2015

Recalls for December 28, 2015

Hello everyone.  We hope you enjoyed the Christmas holiday with family and friends.

While we were celebrating the National Highway Traffic Safety Administration was hard at work on recalls.

This week recall issues include fuel leaks, rupturing air bags, brake problems, wheel chair lift issues, improper information on labels, windshield concerns, broken transmission gears, missing welds, stalling engines due to wiring problems and much more.

Please review the recall list.  If your vehicle is affected please have it repaired as soon as possible.

Have a safe motoring and prosperous New Year!


The following recall may apply to one or more of your vehicles if your vehicle is listed below. Click on the NHTSA Campaign ID number below to read more about the safety issue and the reason for the recall.

To find out if your vehicle is included in the recall, use our VIN Look-up Tool.

NHTSA Campaign ID Number :
Manufacturer :
Subaru of America, Inc.
Make / Model Years :
SUBARU / 2003-2005
Subject :
Passenger Air Bag Inflator may Rupture
NHTSA Campaign ID Number :
Manufacturer :
Subaru of America, Inc.
Make / Model Years :
SAAB / 2005
SUBARU / 2003-2008
Subject :
Passenger Side Front Air Bag Inflator may Rupture
NHTSA Campaign ID Number :
Manufacturer :
Honda (American Honda Motor Co.)
Make / Model Years :
ACURA / 2003
HONDA / 2001-2007
Subject :
Passenger Side Front Air Bag Inflator may Rupture
NHTSA Campaign ID Number :
Manufacturer :
Mobility Specialists, Inc.
Make / Model Years :
FORD / 2006-2014
Subject :
Wheelchair Lift - Platform Cracking
NHTSA Campaign ID Number :
Manufacturer :
Supreme Corporation
Make / Model Years :
SUPREME / 2015-2016
Subject :
Wrong Grade Windshields Installed/FMVSS 205
NHTSA Campaign ID Number :
Manufacturer :
VT Hackney, Inc.
Make / Model Years :
KIDRON / 2015
Subject :
Brake Caliper Mounting Bolts may be Loose
NHTSA Campaign ID Number :
Manufacturer :
Mercedes-Benz USA, LLC.
Make / Model Years :
MERCEDES BENZ / 2014
Subject :
Incorrect Fuel Line may Result in Fire or Stall
NHTSA Campaign ID Number :
Manufacturer :
Mercedes-Benz USA, LLC.
Make / Model Years :
MERCEDES-BENZ / 2015
Subject :
Onboard Charger Malfunction/Car may Shift to Park
NHTSA Campaign ID Number :
Manufacturer :
Yamaha Motor Corporation, USA
Make / Model Years :
YAMAHA / 2015
Subject :
Transmission Gears may Break/Rear Wheel Lock Up
NHTSA Campaign ID Number :
Manufacturer :
Newmar Corporation
Make / Model Years :
NEWMAR / 2014-2015
Subject :
Cargo Door Lock Actuators May Overheat
NHTSA Campaign ID Number :
Manufacturer :
Mack Trucks, Inc.
Make / Model Years :
MACK / 2010-2016
Subject :
Rear Brakes May Overheat
NHTSA Campaign ID Number :
Manufacturer :
Terex Environmental Equipment
Make / Model Years :
TEREX ENVIRONMENTAL / 2007-2015
Subject :
Operating Instruction Decals may Detach
NHTSA Campaign ID Number :
Manufacturer :
Forest River, Inc.
Make / Model Years :
FOREST RIVER / 2014-2016
Subject :
Shoulder Belts Sits too Low on Torso/FMVSS 209,210
NHTSA Campaign ID Number :
Manufacturer :
General Motors LLC
Make / Model Years :
CHEVROLET / 2016
GMC / 2016
Subject :
Console Door may not Fully Latch/FMVSS 201
NHTSA Campaign ID Number :
Manufacturer :
Newmar Corporation
Make / Model Years :
NEWMAR / 2008-2015
Subject :
Refrigerator Door Latch May Inadvertently Lock
NHTSA Campaign ID Number :
Manufacturer :
Altec Industries Inc.
Make / Model Years :
ALTEC / 2011-2015
Subject :
Missing Welds or Incorrect Anvil Spacers
NHTSA Campaign ID Number :
Manufacturer :
Ferrari North America, Inc.
Make / Model Years :
FERRARI / 2016
Subject :
Leak at Low Pressure Fuel Line Connection
NHTSA Campaign ID Number :
Manufacturer :
Ford Motor Company
Make / Model Years :
FORD / 2013
LINCOLN / 2013
Subject :
Fuel Delivery Module may Crack and Leak
NHTSA Campaign ID Number :
Manufacturer :
Ford Motor Company
Make / Model Years :
FORD / 2013-2014
Subject :
Engine Wiring Splices may cause Stall
NHTSA Campaign ID Number :
Manufacturer :
ShowHauler Trucks, Inc.
Make / Model Years :
SHOWHAULER / 2013
Subject :
Water Heater May Scald Operator
NHTSA Campaign ID Number :
Manufacturer :
Grand Design RV, LLC
Make / Model Years :
GRAND DESIGN / 2016
Subject :
Vehicle Weight Information Understated/Part 567

Recalls for December 21, 2015

Good morning.  These are the recalls for last week.  We apologize for being late, but our office was closed for the holiday.  While we were closed the National Highway Traffic safety Administration staff was hard at work.

Recalls include seat belt problems, air bag troubles, wheel chair lift issues, water heater problems, lack of lubricant to drive axles, lift gate short circuits, brake problems and much more.

Please review the list of recalls.   If your vehicle is affected please have it repaired as quickly as possible.

Have a safe motoring New Year holiday! 

The following recall may apply to one or more of your vehicles if your vehicle is listed below. Click on the NHTSA Campaign ID number below to read more about the safety issue and the reason for the recall.

To find out if your vehicle is included in the recall, use our VIN Look-up Tool.

NHTSA Campaign ID Number :
Manufacturer :
Keystone RV Company
Make / Model Years :
DUTCHMEN / 2015-2016
Subject :
Exterior Folding Ladder may be Improperly Attached
NHTSA Campaign ID Number :
Manufacturer :
Kingmor Supply, Inc.
Make / Model Years :
IC / 2005-2014
Subject :
Wheel Chair Lift Link Arm Pivot Holes
NHTSA Campaign ID Number :
Manufacturer :
Coach and Equipment Mfg Corp.
Make / Model Years :
COACH AND EQUIPMENT / 2006-2014
Subject :
Wheel Chair Lift Link Arm Pivot Holes
NHTSA Campaign ID Number :
Manufacturer :
Utility Trailer Manufacturing Company
Make / Model Years :
UTILITY / 2015
Subject :
Brake Caliper Bolts may be Loose
NHTSA Campaign ID Number :
Manufacturer :
Navistar, Inc.
Make / Model Years :
INTERNATIONAL / 2013-2014
Subject :
Accelerator Position Sensor may Cause High Idle
NHTSA Campaign ID Number :
Manufacturer :
New England Wheels
Make / Model Years :
FORD / 2006-2014
Subject :
Wheel Chair Lift Link Arm Pivot Holes
NHTSA Campaign ID Number :
Manufacturer :
Strick Trailers, LLC
Make / Model Years :
STRICK / 1998-2005
Subject :
Rear Impact Guard Insufficient Strength/FMVSS 223
NHTSA Campaign ID Number :
Manufacturer :
BMW of North America, LLC
Make / Model Years :
BMW / 2015-2016
Subject :
Driveshaft Slip-Joint may not have been Greased
NHTSA Campaign ID Number :
Manufacturer :
DS Corp DBA Crossroads RV
Make / Model Years :
CROSSROADS / 2016
Subject :
Axle Rating Less than Stated on Label
NHTSA Campaign ID Number :
Manufacturer :
BMW of North America, LLC
Make / Model Years :
ROLLS-ROYCE / 2015-2016
Subject :
Side Curtain Air Bags may be Out of Position
NHTSA Campaign ID Number :
Manufacturer :
Wabash National Corporation
Make / Model Years :
WABASH NATIONAL / 2013-2015
Subject :
Brake Caliper Bolts may be Loose
NHTSA Campaign ID Number :
Manufacturer :
Nissan North America, Inc.
Make / Model Years :
NISSAN / 2015-2016
Subject :
Certification Label Missing Information/Part 567
NHTSA Campaign ID Number :
Manufacturer :
Columbia Northwest, Inc.
Make / Model Years :
SOMERSET / 2013-2014
Subject :
Water Heater May Scald Operator
NHTSA Campaign ID Number :
Manufacturer :
Forest River, Inc.
Make / Model Years :
COACHMEN / 2009-2014
FOREST RIVER / 2007-2015
GEORGIE BOY / 2008-2009
SPORTSCOACH / 2009
Subject :
Electric Entry Steps may be Unstable
NHTSA Campaign ID Number :
Manufacturer :
Mitsubishi Motors North America, Inc.
Make / Model Years :
MITSUBISHI / 2014-2015
Subject :
Air Bag Deployment may be Delayed due to Corrosion
NHTSA Campaign ID Number :
Manufacturer :
Polaris Industries, Inc.
Make / Model Years :
GEM / 2015
Subject :
Seat Belt Retractor Failure/FMVSS 209
NHTSA Campaign ID Number :
Manufacturer :
Chrysler (FCA US LLC)
Make / Model Years :
JEEP / 2015-2016
Subject :
Liftgate Module Short due to Water Leak