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Friday, March 30, 2012

Northwest Herald Dr. Gizmo Column Dated March 23, 2012



"Dr. Gizmo"
By Phil Arendt

Concern Over Oil Consumption
Question 1
Recently, I purchased a 1996 Saturn for my daughter.  It has 193,000 miles on it.  When I start the engine there are no puffs of smoke, it does not leak any oil and it runs great.  The trouble is that it uses one pint of oil every 750 miles.

Can you tell me what’s going on? H.D., Bruce, Wis.

Answer 1
It is normal for an engine to consume some oil between oil and filter changes.  When your Saturn was new it was normal for it to consume a quart in 2,000 miles.  For it to consume a quart in 1,500 miles at 193,000 miles is not unusual.  After all, the engine has undergone wear and tear over the last 16 model years.  Also, it is not unusual for engines to consume a little more oil during winter.
 
At this point it is not necessary to do any repairs.  Once wear increases to the stage where the engine consumes a quart or more oil every 1,000 miles it will be time to consider renewing the cylinder head.  Until then check the oil level twice a month.  The best time to check is in the morning before the car is put in service for the day.  In order to get a fairly accurate reading after the car is put into service, the engine should be at operating temperature and the level should be checked at least five minutes after the engine has been shut off to allow oil to return to the oil pan.

When the level drops to the add mark on the dipstick add the factory recommended oil to the full mark.  And of course, change the oil and filter every 3,000 miles.

Swapped Hoses Turn On Check Engine Light 
Question 2
The check engine light is on my 2001 Kia Rio with a 1.5-liter engine and 119,000 miles.  There was an oil leak.  I took the car to a shop to have it repaired.  After the repair I was on my way home when the check engine light turned on and I noticed the engine did not idle as smoothly.

I returned to the repair shop where a mechanic did some tests.  He found the engine was running lean.  He thought something was wrong with the new gasket he had just replaced so he gave me a loaner car and I went home.

When the repair was completed I returned to the shop and drove home.  After driving a few miles the light came back on.  I called my repair shop.  The manager apologized for all the trouble and asked me to return the car for more tests.
 
My repair shop has been servicing and repairing our family cars for many cars.  I trust them but this issue has me a little upset.  This has never happened before.  Do you have any suggestions that might return my car to normal?  R.R., e-mail

Answer 2
This might be a simple fix.  I’m guessing the valve cover gasket needed replacement as it appears the oil leak was a quick repair.  If this is true, ask your technician to check the routing of the positive crankcase ventilation and breather hoses.  It is possible that during reassembly the hoses were inadvertently swapped.  It’s happened to many technicians.  This misstep triggers the check engine light and causes a poor engine idle.  

Explorer Whistles Upon Initial Start
Question 3
On the initial start of the day, I hear a whistling sound coming from the 4.6-liter engine of my 2007 Ford Explorer.  It has 77,000 miles.  The noise occurs during the winter and lasts 5 to 10 minutes depending upon how cold it is.  During warm months I don’t hear the noise at all.

I’ve taken the vehicle to my repair shop but by the time I get there the noise is gone.  One time I left the car for a few hours but when the mechanic started the engine the noise only lasted for a minute or so.  It wasn’t making the noise long enough for him to determine the cause.

I’d like to get this fixed but with warm weather coming I’d like to know if you have any idea what causes the sound?  E.C., e-mail

Answer 3
The best thing to do is leave the SUV at your repair shop overnight so a technician can hear the sound in the morning.  Before you leave the vehicle at the shop make sure weather conditions are ideal for the sound to occur. 

If the noise is coming from the front of the engine the cause might be a faulty idler pulley.   Once a technician determines the noise is from the front he should consider removing the serpentine belt.  Once the engine is restarted, if the noise is gone with the belt removed, the pulley more than likely needs replacement.  If so, Ford Motor Company engineers have designed an upgraded replacement part that should eliminate the sound for perhaps the remaining service life of the vehicle.

Alternator Not Up To The Task
Question 4
Last fall three times my 2004 Honda Civic needed a jump to start.  I took the car to a local shop where the battery and charging system were tested.  The mechanic found that the alternator was not charging the battery.  He installed a new alternator but after double checking his work he found the newly installed alternator failed tests, too.  He checked the circuits and replaced a relay.  This did not cure the trouble.  After more work checking circuits he thought the problem was in the engine computer.  He suggested that I take the car to a dealer to have the computer reprogrammed.

I took the vehicle to a dealership where after many tests they replaced the computer.  The trouble was fixed.

This past month I had to jump the battery.  I returned to my local shop where a mechanic determined that the newly installed alternator was not charging the battery.  Tests showed the engine computer was the trouble.  I returned to the dealer where testing suggested that the computer was fine and the alternator was the trouble.  They told me I needed to install an alternator from Honda.  I did not have them do the work.  I returned to my local shop and told them what my dealership recommended.  The mechanic tested the alternator and did find that it charges fine when the engine is idling but at higher engine speeds it stops charging.  He thinks the trouble is caused by the computer, same as before.

Now I’m stuck.  My dealer blames the trouble on my local shop’s alternator and my local shop blames the trouble on my dealer’s computer.  Can you help?  L.T., e-mail

Answer 4
The simple solution is to drive at idle speed at all times.  All kidding aside, the fact that the alternator passes tests at an idle and not at higher speed indicates trouble in the computer.  Unfortunately, it is possible the alternator and computer are not compatible.  Dealer personnel suggested installation of a factory original equipment alternator.  This is a strong indication that your local shop installed an aftermarket alternator.  Since you are in a situation where both parties blame the other ask your local shop technician to install a factory original equipment part from Honda.  In a situation such as this installation of a factory original part often cures this type of trouble.  If the installation resolves your car’s condition, this saga will come to an end.  If not, both shops have misdiagnosed the trouble.  Let’s hope a factory original alternator does the trick.

Engine Takes Hourly Break
Question 5
I have a 2003 Chrysler Town and Country with a 3.8-liter engine and 26,000 miles.  I have owned it since it was new and have not had any problems with it until now.  I take great care of the vehicle with oil and filter changes every three to four months.  It looks and drives as good as new.

The trouble is that I can’t drive more than an hour straight.  If I do the engine suddenly quits without any warning or indication on the dash.  When it quits I can restart and drive a mile or so before it quits again.

I have taken the van to two shops.  Both shops performed tests on the engine and fuel pump.  They also drove the vehicle extensively around town but neither shop found any problems.  Both shops suggest that I wait until the trouble is worse. 

It happens every time my drive exceeds an hour.  It’s almost like a time clock.  I can almost count on the engine stalling 61 minutes after I start my drive.  I have to be driving for the problem to surface.  If I leave the car in my driveway running for hours it will not stall.  Do you have any suggestions?  N.L., e-mail

Answer 5
Dump it.  I’m just kidding.  With only 26,000 miles it is not even broken in.

This condition is consistent with a failing crankshaft or camshaft sensor.  To find out for sure which sensor is causing trouble a technician might consider testing the sensors when the engine falters.  This can be accomplished while driving the vehicle under the conditions that cause the issue.

Make prior arrangements with your favorite shop.  Consider driving the vehicle close to an hour and make your destination the shop awarded the repair.  Do not shut off the engine when you arrive.  A technician should drive the vehicle from the shop with test equipment ready to monitor sensors and modules.  When the engine fails your technician should monitor data streams and perform individual tests of the sensors.  A fault should occur in the data stream when the engine falters.  Individual test results of the sensors should confirm which sensor has a fault and needs replacement.

Power Steering Quit, Pump Rattles
Question 6
Last fall I purchased a 2001 Hyundai XG with 144,000 miles.  The car is in great condition and the previous owner gave me copies of all the repairs and service he had done on the car since he purchased it new.  It runs great.

There is one problem.  Two weeks ago the power steering quit.  I’m an engineer who tinkers with cars.  I am pretty good at fixing them.  The steering system in this car is hydraulic and not electric.  When I turn the steering wheel all the way in either direction the power steering pump makes a rattling sound.  I removed the reservoir and inspected a filter screen but did not find any metal fragments or glitter in the fluid or screen. 
I don’t have a gauge to determine hydraulic pressure so I’m not sure if the pump is the cause of the problem or if there is another problem.  Do you think installing a new pump will resolve the trouble?  T., e-mail

Answer 6
Your vehicle is known around the world.  Here in the United States 18,000 2001 XGs (AKA the Grandeur and Azera) were sold.  Since it was first introduced about 1998 sales have been consistently between 15,000 to 18,000 units per year.  Once the Genesis came on line, sales of the XG rapidly dropped. 

As you are aware without actually testing the pump’s hydraulic pressure it is a gamble that replacing it will fix the trouble.  Be this as it may, chances are high that a new pump will return full function to the system.  

More than likely a replacement pump will not have a reservoir so be careful not to damage the old reservoir or throw it away.  You will need to install it on the replacement.

Also, as clean as the fluid may be don’t reuse any old fluid.  Fill the system with fresh, clean fluid and buy additional fluid so that you can flush the system after installing the pump.

Additionally, if you don’t want to flush the system in your garage consider having it flushed at your favorite repair shop.  This will ensure removal of any debris in the system and bleed trapped air that can cause noise and reduced power steering assist.  Good luck with your project!                           

Thanks for all of your great questions.  Dr. Gizmo can’t wait to answer more.
Phil Arendt is a columnist, consultant and A.S.E.-Certified Master Technician.  Readers may send questions to Dr. Gizmo at P.O. Box 548, Cary, IL. 60013 or e-mail address drgizmo@drgizmo.ws.   ® DR. GIZMO © 1989-2012

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