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Saturday, May 19, 2012

Northwest Herald Dr. Gizmo Column May 11, 2012


05/11/2012

"Dr. Gizmo"
By Phil Arendt

Transmission Shift Lever Fails To Function As Designed
Question 1
I own a 1999 Chrysler 300M with 42,000 miles.  It has a 3.5-liter engine and automatic transmission with an AutoStick shifter.  I purchased the car one and half years ago.  It’s in like-new condition, runs great and up until now has not given me a bit of trouble.
A few days ago the transmission shifter stopped working.  The transmission works fine but only shifts as if the shift lever is in drive no matter where the shift lever is placed.  Also, the shifter has developed more resistance than usual when moving it from park to drive. 
I took the car to a local repair shop where a service person says it is likely the shifter needs replacement.  He will need to order parts but he first wants one of his mechanics to check it over before he orders what is needed.  He said the car might be tied up for a couple of days while he waits for parts.
Do you think it is necessary to replace the shifter?  Can it be repaired at the shop?  T.G., email

Answer 1
Sometimes a shift assembly becomes contaminated with dirt or spilled beverages.  This causes all kinds of symptoms and just might be what is causing the trouble in your car.  You might not have spilled anything but a previous owner may have accidentally spilled a beverage in the shifter.
Once a technician disassembles the center console he might find a thorough cleaning will fix the trouble.  It is also possible a cable is worn, there may be linkage that needs replacement or perhaps the shift assembly is worn and needs replacement. 
Incidentally, about six years ago a recall was issued for faulty shifters in the 300M.  About 2 million vehicles were affected by the recall.  It would not hurt to check with a dealer as your car may be affected by the recall.  If so, repairs or replacement of the shifter could be free.  Also, if they need to hold your car while they wait for replacement parts service department personnel may be able to place you in a free loaner car until your car is repaired under recall policy and procedures.

Loss Of Oil Pressure Disables Vehicle
Question 2
The oil pressure light turned on in my 2004 Pontiac Aztek with a 3.4-liter engine.  When the light turned on, the engine made ticking sounds.  When I saw the light, I immediately pulled over and shut off the engine.  I checked the oil level and it was full. 
The vehicle was towed to a repair shop several miles from home where an initial assessment by a technician determined that the engine likely is shot.  I had the vehicle towed to my local repair shop where a technician determined that the oil pump failed.  He installed a new oil pump, but the engine still does not have any oil pressure.  Now he is at a loss. 
Do you know what causes this problem?  Is the engine shot?  R.L., email 

Answer 2
Keep your fingers crossed.  Since you acted quickly the engine may not be suffering from severe damage due to a lack of oil pressure.   
Since the new pump was installed and there still is zero oil pressure it is possible that the gear that drives the oil pump is broken or sheared.  If he has not checked the drive gears it is time to consider this as a possible cause.  Ask your technician if he examined it.  To do so it is likely he has to remove the intake plenum.
It’s also possible teeth are missing from the camshaft.  It turns the gear for the oil pump.  Since the gear on the camshaft is made of tougher material than the gear on the oil pump more than likely the camshaft is okay but it should be examined just to make sure there is no damage.

Repair For Growling Transmission May Be Free
Question 3
I hear a growling sound from my 2009 Ford Focus.  I also feel a vibration in the steering wheel and floor that coincides with the growling sound.  A gearhead friend drove the car and thinks the noise is coming from the transmission.  We raised the front of the car.  My friend has ruled out possible problems with the front bearings.  We also rotated the tires because the tread is cupped.  This did not change the noise.
My car has 63,000 miles.  Do you have any suggestions?  K., email

Answer 3
The sound could be coming from the transmission.  Usually when a transmission makes unusual noises it is not long before it fails.  Since your car only has 63,000 miles, consider taking it to a dealership for diagnosis.  If indeed the transmission is the cause of the sound and vibration, repairs more than likely will be paid under the factory warranty.

Water In Plug Kills Engine Control Module
Question 4
The other day my 2005 Dodge Neon with a 2.0-liter engine would not start.  When I turned the key nothing happened, but the headlights, dash lights, radio and other accessories worked.  A buddy hooked up a scanner but said it was not communicating with the engine computer module.  We pulled the plug off the module.  It was full of water and green/blue corrosion.  As a result, I bought a used module from a salvage yard.  After we dried the plug and cleaned out all of the corrosion we installed the module but the car still does not crank to start when I turn the key.
What should we look for next?  H.N., email

Answer 4
Dynamite should cure the trouble.  All kidding aside, if possible return the used module to the salvage yard for a refund.  It will not work in your car.  It is programmed with information from the salvaged vehicle that cannot be reprogrammed.  As a result, it prevents engine starts.  It is an antitheft feature.
To cure the trouble more than likely a new set of keys and module programmed to your vehicle will cure the trouble.  Also, be absolutely sure all terminals in the plug to the module are perfectly clean, snug and tight.  Additionally, try to determine why water entered the plug and cure that condition as necessary.  It may need replacement.

Failed Emissions Test Uncovers Mysterious Condition    
Question 5
I took my 2002 Ford Explorer Eddie Bauer for a state emissions test.  It has a 4.6-liter engine and 64,000 miles.  My vehicle failed the emissions test because the equipment at the test station will not communicate with my engine module.  I told the guy that did the test that the check engine light has never turned on.  He said that if his equipment can’t talk to the computer in my car, it fails the test.  He told me to get it fixed.
I took the vehicle to my local shop where their test equipment communicated just fine with my Explorer.  The technician said nothing is wrong.  I returned to the test facility for another test but again their test equipment would not communicate with my vehicle.  I showed the man the receipt and test results from my local shop but he said it did not matter.  If my car doesn’t communicate with the state approved equipment, it fails the test.
I returned to my repair shop where the manager and a technician took my vehicle to the test facility.  They were told the voltage in my car was too low.  It has to be above 7.5 volts for the state equipment to communicate and test my car.
My technician returned to his shop to measure the voltage.  He found it is only five volts.  He checked the wiring and found no problems.  He replaced the wiring between the connection under the dash and the computer and a ground wire but the voltage remains a five volts.  Now he suggests a new computer will cure the trouble but he does not know for sure.
I need to get this fixed so the vehicle passes the emission test.  Can you help?  H.R., email

Answer 5
It is such a joy to visit Illinois EPA test stations.  Of course I’m being sarcastic, but a person can have more fun during a dental or physical examination. 
At this juncture, consider having the vehicle tested at another emission test site.  Maybe the equipment will communicate with your car and maybe it will not but it is worth a try.  If the issue remains, since your technician has replaced the wiring, installation of a new powertrain control module is the likely cure. 

Rough Road Turns Off Radio
Question 6
The radio stops playing and the dash lights behind the climate control black out in my 2006 Acura TL.  This happens as I’m driving.  I noticed that they quit when I hit a bump.  When I hit another bump the lights and radio may turn back on.
I’m pretty good when it comes to electrical repairs such as replacing switches, outlets and ceiling lights in my home.  Is this problem caused by a loose wire behind the radio?  Is this something I can repair?  R.D., email

Answer 6
With millions of tax dollars allegedly spent on road repairs you should not be hitting a single bump in any road.  Therefore, your radio and lights should not falter. 
Automobile electronics are more complex than the electrical system in your home.  After all, your home does not have stability control, antilock brakes, global positioning and computer nodes all communicating to each other to adjust the engine, fuel consumption, emissions, brakes, transmission and thousands of feet of wire packed into 20 feet.   
You seem to have electro-mechanical skills so you might get lucky.  You might find a loose connection behind the infotainment center and climate control within the dash.  It’s also possible to find loose connections behind the driver’s kick panel.
If you are familiar with electrical schematics subscribe to an online repair manual or visit your local library to view electrical diagrams of your vehicle.  Schematics will reveal the locations of power and ground circuits, connections, modules and more.  This will help you find the trouble.  To become aquainted with an automobile electrical schematic visit my blog and you will find a schematic for the audio system in your car.  Repair might be as simple as securing a ground connection or plug. 
Good luck with your project!
Thanks for all of your great questions.  Dr. Gizmo can’t wait to answer more.
Phil Arendt is a columnist, consultant and A.S.E.-Certified Master Technician.  Readers may send questions to Dr. Gizmo at P.O. Box 548, Cary, IL. 60013 or e-mail address drgizmo@drgizmo.ws.  5/11/2012 ® DR. GIZMO © 1989-2012

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