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Friday, June 8, 2012

Northwest Herald Dr. Gizmo Column Dated June 1, 2012



"Dr. Gizmo"
By Phil Arendt

Newly Purchased Used Vehicle Fails Emission Test
Question 1
Recently, I purchased a 2003 Chrysler 300M with a 3.5-liter V-6 engine.  The car has 66,000 miles and looks new.  Also, it runs great.  The trouble is the check engine light does not work.  I did not know this until I took the car for an emissions test.  It failed because the light did not work at all.  The man at the test station did not know why it was not working. 
I took the car to a repair shop that has been servicing our family cars for many years.  A mechanic did some tests and found one of the oxygen sensors is not working but he was not sure why the check engine light is not functioning.  He’s pretty sure the engine module is not sending a signal to turn on the light.  He says the light should turn on for a moment when I start the car but it is not.  He tested the light bulb.  It works.  He also checked the wiring and found nothing broken.  He also found the computer is not sending voltage to the oxygen sensor.
My mechanic replaced the computer.  Now the check engine light works as it should but the oxygen sensor is not.  He says the sensor needs replacement.  Before he told me the computer was not sending voltage to the sensor.  Now there is voltage but the sensor still does not work.  Now he wants to replace the sensor. 
I really like this car.  Unfortunately I should have purchased a warranty when I bought it.  My budget is really tight and thought I was buying a good car.  Does what my mechanic says make sense to you? N.B., email

Answer 1
With any car purchase whether it is used or new there is risk of a fault.  That’s why auto manufactures provide a limited warranty and new and used car dealers sell aftermarket warranty policies.  The policies offer protection against failures such as these.
In the future before purchasing a used vehicle consider having it checked over by your repair shop.  A technician should find problems such as an inoperable check engine light.  With that information you might be able to negotiate a lower price or the seller would repair the trouble as part of the deal.
It appears that your technician is on the right track.  Installation of a new oxygen sensor should cure the trouble.

Squeaky Steering Hits A Nerve
Question 2
When making turns the steering in my 2006 Cadillac makes a moaning squeaking sound.  My car has 60,000 miles and has never given me a bit of trouble until now.  I took the vehicle to a trusted repair shop where a mechanic removed the steering column.  He lubricated every part he could think of and reinstalled it.  Despite his work the noise is still there.  Now he thinks the cause of the noise is in the steering rack but replacing it is expensive. 
The noise is irritating.  Is there anything else that could cause this problem?  F.T., email

Answer 2
Some vehicles develop a squeaking or moaning sound at the rubber boot where the steering column passes through the bulkhead from the passenger compartment to the engine compartment.  Lubricating the boot and steering column with silicon grease usually cures the noise. 
Also, some vehicles develop a moaning squeaky sound at the serpentine belt.  A few years ago General Motors engineers developed an upgraded belt to squelch the sound. 
Ask your technician to consider these suggestions the next time you visit his shop.  Also, if these suggestions do not cure the sound he needs to be absolutely sure the steering rack is the source of the sound before he replaces it.  Squeaky moaning sounds from a steering rack is unusual.

Smoke Pinpoints Vaporous Leaks
Question 3
The check engine light turned on in my 2005 Buick LaCrosse.  It has a 3.8-liter engine and 58,000 miles.  I took the car to an auto supply store where an employee connected a tester.  He found a code that indicates a small leak in the evaporative emissions system.  The man said that sometimes running the engine while filling the gas tank causes the trouble.  He also said that sometimes a gas cap can leak.  He cleared the computer and I replaced the gas cap.
The next morning the check engine light turned back on.  I returned to the auto supply store to have the car tested.  The same code was in the computer for a small leak in the evap system.  What else should I look for?  R.P., email

Answer 3
The diagnostic trouble code indicates a small leak in the evaporative emissions system.  Typically a leaky gas cap creates a large leak.  The evaporative system prevents fuel vapors from escaping into the atmosphere.  There are valves, lines, a canister and a sensor in the system that could leak small amounts of vapor.
To determine the cause of a leak a technician injects a specialized smoke into the system.  Then he visually examines all the parts including the gas tank for evidence of smoke leaking from a failed part.  Small leaks are difficult to detect but usually a patient technician finds the source. 
Common leaks occur at the purge valve solenoid in the engine compartment and often at the pressure sensor and fuel level sensor at the fuel tank.  Repair all depends upon a technician’s findings.

Speedometer Quits At Will
Question 4
The speedometer in my 1998 Dodge Neon R/T quits whenever it wants.  Some days it works fine.  On other days it might stop working and then start working again as though there is something loose inside the dash.  I have taken the car to two different garages to have it checked but it always works fine while it is at the shop.  Both mechanics checked a speed sensor.  It tests fine.  Both mechanics suggest that I bring the car in when the speedometer is not working but whenever I have the time to go to a shop it is working fine. 
Do you know what will fix the problem? B.N., email

Answer 4
Whenever the speedo quits just give the dash a good smack.  That should fix it.
All kidding aside you probably have hit the nail on the head.  More than likely there is a part on the speedometer circuit board that is loose or broken.  Hitting a bump in the road probably causes a circuit to open and close causing intermittent operation.
To find out for sure if this is indeed the trouble a technician might consider giving the dash a good whack during a road test or consider driving on a bumpy road.  He also might check the connections on the speedometer head for loose terminals and ground connections in the dash for a loose or corroded connection.
If the connections are in good condition more than likely an internal fault within the speedometer head is the trouble.  If this is verified, replacing the speedo is the cure.

Oil Leak Continues After Repairs 
Question 5
There is a leak that causes a lot of frustration and a mess wherever I park.  I have a 2004 Chevrolet Avalanche with a 5.3-liter engine, automatic transmission and four-wheel-drive.  Recently, the transfer case on the four-wheel-drive had a failure that chewed up all the gears.  A dealership replaced the unit and everything was working fine.  After about 10,000 miles of use a seal on transfer case developed a leak.  I took the truck to a repair shop where a mechanic replaced the leaky seal but within 100 miles it was leaking.  Now after the third seal replacement, it’s leaking again.  My mechanic says everything seems fine in the transfer case so he does not know why the seal keeps failing.
Gear oil is all over my garage floor.  If this keeps leaking eventually the transfer case will run out of oil and it will need replacement again.  This is expensive.  I love my truck.  This has to be fixed.  Can you help? G.W.B., email

Answer 5
I understand your frustration.  Gear lube is tough stuff and a pain to remove from a garage floor.  This must be repaired before the transfer case runs out of lubricant and fails due to a lack of lubrication.  There may be a simple solution.
The transfer case might be covered by a 12,000 mile or 12 month parts replacement warranty.  Usually, when a General Motors franchised dealer replaces a part it is covered by this warranty.  Consider calling the dealer that installed the unit about the trouble.  There likely is a faulty part that is causing the seal to fail.  If so, repairs could be free under the terms of the warranty.
It’s also possible a vent on the transfer case is clogged that causes excessive pressure that forces lubricant around the seal.  If so, this type of problem is a minor repair.  Call your dealer right away before this leak causes a major failure.

More to Gas Cap Than Meets The Eye
Question 6
The check engine light turned on in my 2010 Jeep Wrangler with a 3.6-liter engine and 90,000 miles.  I took the car to a shop where a mechanic found a code that identified the gas cap as leaking.  I paid the mechanic for his work and went directly to an auto supply store.  I purchased a new cap, installed it and an employee was able to turn off the check engine light.  I drove home satisfied everything was repaired.
The next day I was driving on the highway when the check engine light turned back on.  The engine ran fine.  The next morning I took the car back to my repair shop.  A mechanic checked it over and found the same code as before.  He said there is a problem with the gas cap.  He tested the cap and it passed.  Now he says that I should get a cap from a dealership.  He told me that he always buys original factory gas caps and has never had a problem like this.  Since I did not buy the gas cap from his shop I returned to the auto supply store to return the gas cap.  The man at the store refunded the cost and I installed my old cap.
Right now the check engine light continues to shine.  I’m driving with my old gas cap.  Soon I will need to have the car tested for emissions.  My mechanic says the car will fail the test because the light is on and the gas cap is leaking.  Will the car fail the emission test?  Why did the cap from my auto supply store test fine but cause the check engine light to turn back on?  Will a gas cap purchased from a dealership fix the trouble?  L.T., email

Answer 6
I don’t know where you reside.  Assuming that you live in Illinois I can tell you with a reasonable degree of certainty that your Jeep will fail the state emissions test for the reasons your technician suggested.   As for why the aftermarket gas cap caused the light to turn on, sometimes aftermarket parts just do not meet all of the original equipment manufacturer specifications.   
As for whether a factory original equipment gas cap will fix the trouble, it more than like will resolve the issue.  However, in your account of the circumstances there was no mention of tests on the old gas cap.  I can only assume your technician tested the old cap and determined that it has a fault just as he determined the gas cap purchased from an auto supply store was found okay.
Years ago a gas cap had a simple design that allowed fuel vapors to escape into the air and prevented liquid fuel spills.  Today, it has evolved into a sophisticated piece of equipment that is an integral part of the evaporative emissions system that prevents fuel vapors from escaping into the atmosphere.  Believe it or not it houses valves that regulate system pressure.  When pressure is not maintained within specifications, a sensor signals a computer.  The computer turns on the dash light to alert you of trouble.
Additionally, the lowly gas cap is a major safety device that prevents fuel spills in collisions and roll-over accidents.        
Thanks for all of your great questions.  Dr. Gizmo can’t wait to answer more.
Phil Arendt is a columnist, consultant and A.S.E.-Certified Master Technician.  Readers may send questions to Dr. Gizmo at P.O. Box 548, Cary, IL. 60013 or e-mail address drgizmo@drgizmo.ws. ® DR. GIZMO © 1989-2012

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